Design of Manufacturing Operation Management System (MOMS) for Gas Processing Facility Using ISA 95 Standard

Firmansyah, Aditya (2023) Design of Manufacturing Operation Management System (MOMS) for Gas Processing Facility Using ISA 95 Standard. Masters thesis, Sepuluh Nopember Instititute of Technology.

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Abstract

Fasilitas produksi pengolahan gas yang memiliki kompleksitas operasi, biaya operasi yang besar, serta mengandalkan teknologi canggih dalam proses produksinya, memerlukan sistem otomasi terintegrasi yang menghubungkan kontrol proses dengan sistem enterprise untuk mencapai tujuan utama produksi. Manufacturing Operation Management System (MOMS) merupakan sistem informasi yang berada diantara dan menutup celah antara Process Control System (PCS) dan sistem Enterprise Resource Planning (ERP) menjadi solusi yang efektif untuk mengoptimalkan manajemen operasi. Melalui implementasi yang tepat, sistem ini akan menghasilkan keuntungan maksimal bagi perusahaan. Standar industri ISA95 memberikan panduan tentang bagaimana menentukan kebutuhan integrasi data, model fungsi, dan model aktivitas secara umum. Dengan memanfaatkan metodologi implementasi MOMS yang telah dijelaskan dalam penelitian sebelumnya, studi ini melakukan penilaian awal, desain, dan simulasi model MOMS khusus untuk operasi produksi pengolahan gas. Sebagai hasilnya, diusulkan sebuah sistem arsitektur baru yang mencakup domain fungsional dan domain jaringan, serta model MOMS yang spesifik untuk Fasilitas produksi pengolahan gas. Hasil simulasi sistem Operation Daily E-logger menunjukkan bahwa sistem berfungsi dengan baik, integrasi fungsi dan jaringan berjalan dengan hasil penghematan waktu sebesar 99,37% serta peningkatan akurasi karena mengurangi faktor kesalahan manusia.

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Gas Processing Facility (GPF) is characterized by its complexity, capital-intensive nature, and advanced technology deployment. To achieve company goals, it is necessary to implement an integrated automation system that spans from the process to the enterprise level. The Manufacturing Operation Management System (MOMS) serves as an information system that bridges the gap between the upper level, namely enterprise resource planning (ERP), and the lower levels, namely the Process Control layer (PCS). MOMS is a computer-based system that accurately displays and analyzes real-time data from control systems, providing input to enterprise systems for corporate decision-making purposes. Eventhough previous studies have demonstrated the benefits of MOMS, the implementation process remains a significant challenge. The ISA95 standard defines the role of MOMS in identifying the functionalities and data flows it should include, as well as its intended integration with other information systems. By utilizing the MOMS implementation methodology described in previous research, this study conducted an initial assessment consisting of process and business process analysis, functional and integration requirements, and the design and simulation of the Operation Daily E-logger system for gas processing field operations. As a result of the study, a new system architecture covering both the functional and network domains is proposed. A specific MOMS functional model for gas processing operations is developed. The simulation of the Operation Daily E-logger system yields positive results, confirming the successful integration of both functional and network aspects. This integration leads to a significant 99.37% time savings and improved accuracy, eliminating human error in the process

Item Type:	Thesis (Masters)
Uncontrolled Keywords:	Fasilitas Produksi Pengolahan Gas, ISA 95, Manufacturing Operation Management, MOMS.
Subjects:	A General Works > AI Indexes (General) A General Works > AI Indexes (General)
Divisions:	Faculty of Industrial Technology and Systems Engineering (INDSYS) > Physics Engineering > 30101-(S2) Master Thesis
Depositing User:	Aditya Firmansyah
Date Deposited:	21 Aug 2023 07:25
Last Modified:	21 Aug 2023 07:25
URI:	http://repository.its.ac.id/id/eprint/104719

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