Perancangan Monitoring Multi-Sistem Kendali Temperatur Continuous Furnace Pada Lini Produksi Proyektil Peluru Frangible Berbasis SCADA

Willyando, Andrew Juan (2022) Perancangan Monitoring Multi-Sistem Kendali Temperatur Continuous Furnace Pada Lini Produksi Proyektil Peluru Frangible Berbasis SCADA. Other thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

Peluru frangible digunakan pada kegiatan latihan menembak pada lingkungan yang tertutup dan terbuka dengan jarak tertentu. Telah dikembangkan lini produksi proyektil peluru frangible untuk kemandirian kebutuhan persenjataan. Pada lini produksi ini terdiri dari 4 proses utama yaitu material handling, mixing, kompaksi, dan sintering. Proses sintering merupakan proses penting dalam produksi peluru frangible karena menentukan sifat mekanik dari material frangible tersebut. Proses sintering dalam continuous furnace membutuhkan sistem monitoring agar proses dapat berlangsung dengan stabil menggunakan SCADA. Telah dilakukan penilitian multi-sistem kendali temperatur continuous furnace produksi peluru frangible berbasis SCADA. Hasil penelitian menunjukan sistem SCADA mampu memonitoring plant menggunakan komunikasi Modbus RTU dan Modbus TCP dengan keberhasilan mengirim data sebesar 100% dengan delay HMI SCADA sebesar 201,72 ms. Sistem pengendalian PID ZN mampu menghasilkan respon dinamik lebih baik dibandingkan PI ZN dan PID Auto Tuning kontroler temperatur. Karateristik respon terbaik pada tungku 2 dengan memperoleh nilai rise time 309 detik, settling time 639 detik, maximum overshoot 0%, dan error steady state 0%.
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Frangible bullets are for shooting training activities with a certain distance. The frangible bullet projectile production line has been developed for the independence of armament needs. This production line consists of 4 main processes, consist of material handling, mixing, compacting, and sintering. The sintering process is an important process in the production because it determines the mechanical properties of the frangible material. This required a monitoring system that can record the plant during sintering using SCADA system. Research on multi-temperatur control system of continous furnace on scada-based frangible projectil production line has been carried out. The results showed that the SCADA system was able to monitor the plant using Modbus RTU and Modbus TCP communication with HMI SCADA delay of 201,72 ms. The ZN PID control system is able to produce a better dynamic response than the ZN PI and PID Auto Tuning temperatur controllers. The best response characteristics in furnace 2 are by obtaining rise time of 309 seconds, settling time of 639 seconds, maximum overshoot of 0%, and steady state error of 0%.

Item Type:	Thesis (Other)
Additional Information:	RSF 621.042 Wil p-1 2022
Uncontrolled Keywords:	Continous Furnace, Frangible Bullet, SCADA, PID Control
Subjects:	T Technology > TJ Mechanical engineering and machinery > TJ1186.B5 Metal-cutting tools--Design and construction.
Divisions:	Faculty of Industrial Technology and Systems Engineering (INDSYS) > Physics Engineering > 30201-(S1) Undergraduate Thesis
Depositing User:	Anis Wulandari
Date Deposited:	04 Jul 2024 04:06
Last Modified:	04 Jul 2024 04:08
URI:	http://repository.its.ac.id/id/eprint/108126

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