Analisis Emisi Co2 Produk Diapers Untuk Mengurangi Dampak Lingkungan Dengan Lca Dan Lean : Sebuah Studi Kasus

Muhammad, Fadli Mulia (2024) Analisis Emisi Co2 Produk Diapers Untuk Mengurangi Dampak Lingkungan Dengan Lca Dan Lean : Sebuah Studi Kasus. Masters thesis, Institut Teknologi Sepuluh Nopember.

Text Tesis - Muhammad Fadli Mulia (6032212023).pdf - Accepted Version Restricted to Repository staff only until 1 October 2026. Download (3MB) | Request a copy

Abstract

Indonesia sebagai negara dengan pertumbuhan penduduk signifikan, menduduki peringkat keempat produsen emisi gas rumah kaca terbesar pada tahun 2015. Pertumbuhan populasi yang pesat meningkatkan permintaan popok bayi sekali pakai, yang berdampak besar pada lingkungan. PT Manufaktur Diapers X, salah satu produsen terkemuka, memproduksi 5,1 miliar popok atau setara dengan Rp 5,79 Triliun, menghasilkan 223.450,8 ton CO2 per tahun, meskipun penelitian menunjukkan total emisi mencapai 466.650 ton CO2. Penelitian ini mengembangkan kerangka kerja yang menggabungkan Lean dan Life Cycle Assessment (LCA) untuk mengurangi pemborosan dalam produksi popok. Penggunaan Value Stream Mapping (VSM) membantu mengidentifikasi pemborosan, dengan bahan baku seperti Super Absorbent Polymer (SAP) dan Nonwoven (NW) menyumbang hampir 70% dari total emisi gas rumah kaca. Tujuan penelitian ini adalah meningkatkan keberlanjutan dalam industri popok melalui efisiensi operasional dan pertimbangan lingkungan. Beberapa solusi yang diimplementasikan termasuk pemasangan blower dan cover untuk mengurangi debu, pembersihan alat potong secara berkala, dan pengukuran core material sebelum digunakan. Implementasi solusi ini berhasil meningkatkan kualitas dan efisiensi produksi, mengurangi 72% masalah produksi yang menyebabkan kerugian sekitar 4,472 juta pcs. Perusahaan harus mengadopsi strategi keberlanjutan jangka panjang yang mencakup pengurangan emisi gas rumah kaca, peningkatan efisiensi bahan baku, dan optimasi proses produksi. Komunikasi efektif tentang inisiatif keberlanjutan dapat memperkuat citra perusahaan sebagai pemimpin dalam praktik bisnis ramah lingkungan.
========================================================================================================================
Indonesia, as a country with significant population growth, ranked as the fourth-largest producer of greenhouse gas emissions in 2015. Rapid population growth has increased the demand for disposable baby diapers, which has a considerable environmental impact. PT Manufaktur Diapers X, one of the leading manufacturers, produces 5.1 billion diapers or the equivalent of IDR 5.79 trillion, generating 223,450.8 tons of CO2 per year, although studies indicate that total emissions reach 466,650 tons of CO2. This study develops a framework combining Lean and Life Cycle Assessment (LCA) to reduce waste in diaper production. The use of Value Stream Mapping (VSM) helps identify waste, with raw materials such as Super Absorbent Polymer (SAP) and Nonwoven (NW) contributing nearly 70% of total greenhouse gas emissions. The aim of this research is to enhance sustainability in the diaper industry through operational efficiency and environmental considerations. Several implemented solutions include the installation of blowers and covers to reduce dust, regular cleaning of cutting tools, and measurement of core materials before use. Implementing these solutions successfully improved production quality and efficiency, reducing 72% of production issues that caused a loss of approximately 4.472 million pieces. The company should adopt a long-term sustainability strategy that includes reducing greenhouse gas emissions, improving raw material efficiency, and optimizing production processes. Effective communication about sustainability initiatives can strengthen the company's image as a leader in environmentally friendly business practices.

Item Type:	Thesis (Masters)
Uncontrolled Keywords:	Diapers, Life Cycle Assessment, Value Stream Mapping, Efisiensi, Diapers, Life Cycle Assessment, Value Stream Mapping, Efficiency
Subjects:	T Technology > TD Environmental technology. Sanitary engineering > TD194.6 Environmental impact analysis
Divisions:	Interdisciplinary School of Management and Technology (SIMT) > 61101-Master of Technology Management (MMT)
Depositing User:	Muhammad Fadli Mulia
Date Deposited:	02 Aug 2024 13:09
Last Modified:	02 Aug 2024 13:09
URI:	http://repository.its.ac.id/id/eprint/112061

Actions (login required)

View Item