Procedures Improvement of Inventory Management for Class B and C Materials to Meet Production Target at PT Yasulor Indonesia

Priyatna, Ardelia Junilla (2024) Procedures Improvement of Inventory Management for Class B and C Materials to Meet Production Target at PT Yasulor Indonesia. Other thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

PT Yasulor Indonesia menghadapi tantangan logistik yang substansial dalam operasi pergudangannya. Beroperasi di dalam kawasan berikat, perusahaan harus mendokumentasikan semua barang yang masuk dan keluar dengan cermat untuk menjaga tingkat stok yang seimbang. Sistem saat ini, termasuk strategi OTIF dan manajemen inventaris call-off, secara efektif mengelola material Kelas A tetapi gagal melacak dan menindaklanjuti material Kelas B dan C secara memadai. Kesenjangan ini memerlukan solusi yang kuat dan segera. Proyek ini mengusulkan alat VBA (Visual Basic for Applications) untuk meningkatkan sistem penjadwalan untuk material Kelas B dan C, memastikan target produksi terpenuhi. Metodologi tersebut mencakup pengumpulan data, pengembangan model, validasi, analisis skenario, pengoptimalan, implementasi, dan pengujian. Algoritma prioritas dinamis dalam VBA beradaptasi dengan perubahan inventaris waktu nyata dan kebutuhan produksi yang mendesak, meningkatkan pemantauan dan respons. Peningkatan yang didorong VBA dalam alokasi sumber daya ini menghasilkan peningkatan output sebesar 2,3% dan hampir menghilangkan kekurangan. Temuan ini memberikan wawasan berharga tentang manajemen gudang masuk yang efektif dan dampaknya terhadap logistik dan produksi PT Yasulor Indonesia, memposisikan perusahaan untuk pertumbuhan berkelanjutan dan keunggulan kompetitif
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PT Yasulor Indonesia encounters substantial logistical challenges in its warehouse operations. Operating within a bonded zone, the company must meticulously document all incoming and outgoing goods to maintain balanced stock levels. Current systems, including an OTIF strategy and call-off inventory management, effectively manage Class A materials but fail to adequately track and follow up on Class B and C materials. This gap necessitates a robust, immediate solution. This project proposes a VBA (Visual Basic for Applications) tool to enhance the scheduling system for Class B and C materials, ensuring production targets are met. The methodology includes data collection, model development, validation, scenario analysis, optimization, implementation, and testing. Dynamic prioritization algorithms in VBA adapt to real-time inventory changes and urgent production needs, improving monitoring and responsiveness. These VBA-driven improvements in resource allocation resulted in a 2.3% increase in output and nearly eliminated shortages. These findings provide valuable insights into effective inbound warehouse management and its impact on PT Yasulor Indonesia’s logistics and production, positioning the company for continued growth and competitive advantage

Item Type:	Thesis (Other)
Uncontrolled Keywords:	VBA, Logistik, Inbound, Strategi Penjadwalan, VBA, Logistics, Inbound, Scheduling Rules
Subjects:	T Technology > TS Manufactures > TS155 Production control. Production planning. Production management T Technology > TS Manufactures > TS161 Materials management. T Technology > TS Manufactures > TS176 Manufacturing engineering. Process engineering (Including manufacturing planning, production planning)
Divisions:	Faculty of Industrial Technology and Systems Engineering (INDSYS) > Industrial Engineering > 26201-(S1) Undergraduate Thesis
Depositing User:	Ardelia Priyatna
Date Deposited:	22 Jan 2025 02:40
Last Modified:	22 Jan 2025 02:40
URI:	http://repository.its.ac.id/id/eprint/116535

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