Rancang Bangun Digital Monitoring System Pada Simulator Piston Assembly Line di Laboratorium Sistem Manufaktur Departemen Teknik Sistem dan Industri ITS

Fahrulroji, Rian (2025) Rancang Bangun Digital Monitoring System Pada Simulator Piston Assembly Line di Laboratorium Sistem Manufaktur Departemen Teknik Sistem dan Industri ITS. Other thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

Simulator piston assembly line di Laboratorium Sistem Manufaktur ITS yang dioperasikan secara manual menghambat pemantauan durasi proses dan efisiensi komunikasi. Penelitian ini bertujuan merancang dan membangun sebuah digital monitoring system terintegrasi untuk mengatasi kendala tersebut. Sistem ini menggunakan sensor capacitive proximity LJC18A3-B-Z/AX, mikrokontroler ESP32 dengan logika Finite State Machine (FSM), dan serangkaian dashboard berbasis web untuk memantau tiga workstation utama secara real-time. Hasil pengujian menunjukkan sistem mampu mengirimkan data ke server dengan latensi rata-rata 1,45 detik pada kondisi jaringan laboratorium. Secara fungsional, seluruh alur komunikasi—mulai dari permintaan komponen oleh operator, pengelolaan oleh gudang, hingga pemantauan komprehensif oleh manajer—telah teruji berhasil. Sistem yang telah teruji kinerjanya ini terbukti layak diimplementasikan sebagai sarana penunjang pembelajaran yang efektif di laboratorium.
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The manually operated piston assembly line simulator at the ITS Manufacturing Systems Laboratory hinders process duration monitoring and communication efficiency. This research aimed to design and build an integrated digital monitoring system to address these constraints. The system utilizes capacitive proximity sensors LJC18A3-B-Z/AX, an ESP32 microcontroller with Finite State Machine (FSM) logic, and a series of web-based dashboards to monitor three main workstations in real-time. Test results show the system can transmit data to the server with an average latency of 1.45 seconds under laboratory network conditions. Functionally, the entire communication workflow—from component requests by operators and management by the warehouse to comprehensive monitoring by the manager—has been successfully tested. The performance-tested system has proven feasible for implementation as an effective supporting tool for learning in the laboratory.

Item Type: Thesis (Other)
Uncontrolled Keywords: Digital Monitoring, Piston Assembly, IoT, Finite State Machine, Dashboard Web, Sistem Manufaktur, Monitoring Real-Time. Digital Monitoring, Piston Assembly, IoT, Finite State Machine, Web Dashboard, Manufacturing System, Real-Time Monitoring.
Subjects: T Technology > T Technology (General) > T385 Visualization--Technique
T Technology > T Technology (General) > T57.5 Data Processing
T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK105.8883 Web authoring software (include web server)
T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK5102.9 Signal processing.
T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK5105.888 Web sites--Design. Web site development.
T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK5105 Data Transmission Systems
T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK6592.A9 Automatic tracking.
T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK7871.674 Detectors. Sensors
T Technology > TS Manufactures > TS155 Production control. Production planning. Production management
T Technology > TS Manufactures > TS183 Manufacturing processes. Lean manufacturing.
Divisions: Faculty of Vocational > Instrumentation Engineering
Depositing User: Rian Fahrulroji
Date Deposited: 04 Aug 2025 01:56
Last Modified: 04 Aug 2025 01:56
URI: http://repository.its.ac.id/id/eprint/126352

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