Standar Baku Baru Persentase Susut Bobot Ayam di PT. CPIM Menggunakan Kapabilitas Proses

Sari, Dewi Putri Sekar Sari (2026) Standar Baku Baru Persentase Susut Bobot Ayam di PT. CPIM Menggunakan Kapabilitas Proses. Other thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

PT. CPIM merupakan perusahaan pemotongan ayam dan industri makanan olahan yang berdiri sejak tahun 1972, memproduksi produk siap saji seperti nugget, sosis, dan bakso yang di distribusikan ke seluruh Indonesia. Perusahaan saat ini menggunakan standar baku yang tidak didasarkan pada analisis sistematik dan terbaru, sehingga tidak mencerminkan kondisi aktual. Ketidaksesuaian standar berdampak pada kerugian finansial akibat tingginya susut bobot selama distribusi, serta menambah biaya insentif yang diberikan kepada distributor, dengan jumlah truk harian mencapai 20 hingga 36 unit dari seluruh area, insentif tersebut menimbulkan akumulasi pengeluaran cukup besar. Pemberian insentif justru memicu indikasi penyimpangan dan manipulasi data selama distribusi, seperti penambahan ayam tanpa pencatatan, pengurangan muatan secara ilegal, dan manipulasi bobot dengan material non-ayam, demi mempertahankan susut dalam batas standar agar tetap memperoleh insentif. Penelitian ini bertujuan untuk memperbarui standar baku persentase susut bobot ayam menggunakan pendekatan statistik melalui peta kendali X ̅-R, indeks kapabilitas proses, serta identifikasi akar penyebab dengan diagram Ishikawa. Berdasarkan hasil penelitian ditetapkan standar baku baru persentase susut bobot ayam di PT. CPIM pada area 2 sebesar 0,5% hingga 2%. Penerapan standar baku baru ini juga menunjukkan adanya efisiensi biaya operasional, yang ditandai dengan penurunan biaya insentif dari Rp126.600.000 pada standar baku lama menjadi Rp99.900.000 pada standar baku baru. Faktor penyebab utama susut bobot terdiri dari stres dan dehidrasi, faktor manusia, lingkungan, metode pengangkutan, dan kondisi sarana transportasi. Standar baru ini diharapkan mampu meningkatkan akurasi pengendalian proses, mencegah penyimpangan operasional, serta menjadi acuan evaluasi untuk area distribusi lainnya.
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PT. CPIM is a chicken slaughterhouse and processed food industry company established in 1972, producing ready-to-eat products such as nuggets, sausages, and meatballs distributed throughout Indonesia. The company currently uses standard operating procedures that are not based on systematic and up-to-date analysis, thus not reflecting actual conditions. Non-compliance with standards results in financial losses due to high weight loss during distribution, as well as increasing the cost of incentives provided to distributors, with the number of daily trucks reaching 20 to 36 units from all areas, these incentives cause significant accumulated expenses. The provision of incentives actually triggers indications of data irregularities and manipulation during distribution, such as adding chickens without recording, illegally reducing loads, and manipulating weight with non-chicken materials, in order to maintain losses within the standard limits to continue receiving incentives. This study aims to update the standard operating procedure for chicken weight loss percentage using a statistical approach through the X ̅-R control chart, process capability index, and root cause identification with the Ishikawa diagram. Based on the research results, a new standard operating procedure for chicken weight loss percentage at PT. CPIM in area 2 is set at 0.5% to 2%. The implementation of this new standard also demonstrates operational cost efficiency, as indicated by a decrease in incentive costs from Rp126.600.000 under the old standard to Rp99.900.000 under the new standard. The main factors causing weight loss include stress and dehydration, human factors, the environment, transportation methods, and the condition of the transportation facilities. This new standard is expected to improve the accuracy of process control, prevent operational deviations, and serve as an evaluation benchmark for other distribution areas.

Item Type:	Thesis (Other)
Uncontrolled Keywords:	Kapabilitas Proses, Peta Kendali, Susut Bobot Ayam Chicken Weight Loss, Control Chart, Process Capability
Subjects:	T Technology > TS Manufactures > TS156 Quality Control. QFD. Taguchi methods (Quality control)
Divisions:	Faculty of Vocational > 49501-Business Statistics
Depositing User:	Dewi Putri Sekar Sari
Date Deposited:	20 Feb 2026 00:55
Last Modified:	20 Feb 2026 00:55
URI:	http://repository.its.ac.id/id/eprint/132527

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