Putri, Julianty Nurani (2026) Laporan Magang Simulasi Dan Analisis Sistem Pid Control Water Spray Untuk Pengendalian Temperature Gas Outlet Kiln Pada Plant PT Semen Indonesia (Persero) Tbk Menggunakan Matlab/Simulink. Project Report. [s.n]. (Submitted)
![[thumbnail of 2042221003-Project_Report.pdf]](http://repository.its.ac.id/style/images/fileicons/text.png) |
Text
2042221003-Project_Report.pdf Restricted to Repository staff only Download (22MB) | Request a copy |
Abstract
Sistem pengendalian temperatur gas outlet kiln di PT Semen Indonesia (Persero) Tbk menggunakan PID Controller Water Spray berbasis HMI menunjukkan permasalahan, yaitu Process Variable (PV) hanya mencapai 134°C dan tidak mampu mencapai setpoint sebesar 160°C sehingga terjadi steady-state error sebesar 26°C. Penelitian ini bertujuan menganalisis penyebab kegagalan sistem serta membangun model simulasi sistem PID Control Water Spray menggunakan perangkat lunak MATLAB/Simulink berdasarkan parameter aktual yang terbaca pada HMI PT Semen Indonesia (Persero) Tbk. Hasil simulasi mengonfirmasi bahwa pembatasan nilai Max Output CV Water sebesar 23 merupakan penyebab utama kegagalan sistem dalam mencapai setpoint. Setelah nilai tersebut ditingkatkan, Process Variable berhasil mencapai setpoint 160°C tanpa overshoot dan dengan steady-state error sebesar nol. Berdasarkan hasil analisis dan simulasi, direkomendasikan peningkatan nilai Max Output CV Water menjadi minimal 50 serta re-tuning parameter PID yang disertai aktivasi fitur Anti-Windup untuk menghilangkan steady-state error dan menstabilkan temperatur gas outlet kiln pada setpoint yang ditetapkan. Kata kunci: PID Controller, Water Spray Cooling, Gas Outlet Kiln, MATLAB/Simulink, Steady-State Error.
================================================================================================================================
The kiln outlet gas temperature control system at PT Semen Indonesia (Persero) Tbk, which utilises an HMI-based Water Spray PID controller, exhibits a problem in which the Process Variable (PV) only reaches 134°C and is unable to achieve the 160°C setpoint, resulting in a steady-state error of 26°C. This study aims to analyse the causes of the system failure and develop a simulation model of the PID Water Spray Control system using MATLAB/Simulink based on actual parameters obtained from the HMI at PT Semen Indonesia (Persero) Tbk. The simulation results confirm that limiting the Max Output CV Water value to 23 is the primary cause of the system’s failure to reach the setpoint. After increasing this limit, the Process Variable successfully reached the 160°C setpoint without overshoot and with zero steady-state error. Based on the analysis and simulation results, it is recommended that the Max Output CV Water value be increased to at least 50 and that the PID parameters be retuned, accompanied by activation of the Anti-Windup feature to eliminate the steady-state error and stabilise the kiln outlet gas temperature at the specified setpoint.
| Item Type: | Monograph (Project Report) |
|---|---|
| Uncontrolled Keywords: | PID Controller, Water Spray Cooling, Gas Outlet Kiln, MATLAB/Simulink, Steady-State Error |
| Subjects: | T Technology > T Technology (General) > T57.62 Simulation T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK7878 Electronic instruments |
| Divisions: | Faculty of Vocational > Instrumentation Engineering |
| Depositing User: | Julianty Nurani Putri |
| Date Deposited: | 29 Jul 2026 04:10 |
| Last Modified: | 29 Jul 2026 04:10 |
| URI: | http://repository.its.ac.id/id/eprint/138458 |
Actions (login required)
 |
View Item |