Risk Analysis Of Palm Oil Processing Using Failure Mode And Effects Analysis (FMEA) At PT Musirawas Citraharpindo Central Kalimantan

Putra, Diga Yadika (2026) Risk Analysis Of Palm Oil Processing Using Failure Mode And Effects Analysis (FMEA) At PT Musirawas Citraharpindo Central Kalimantan. Other thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

Indonesia merupakan produsen minyak kelapa sawit terbesar di dunia, dan Kalimantan Tengah menjadi salah satu wilayah penghasil utama, termasuk PT Musirawas Citraharpindo yang mengoperasikan Pabrik Kelapa Sawit (PKS) MC 1 di Kabupaten Seruyan. Perusahaan ini belum memiliki sistem analisis risiko yang terdokumentasi dan terstruktur di sepanjang rantai produksi Tandan Buah Segar (TBS) menjadi Crude Palm Oil (CPO), sehingga potensi kegagalan proses tidak dapat diidentifikasi, diprioritaskan, dan ditangani secara sistematis. Untuk mengatasi permasalahan tersebut, penelitian ini menerapkan metode Failure Mode and Effects Analysis (FMEA) di sepanjang rantai produksi TBS menjadi CPO di PKS MC 1. Identifikasi risiko dilakukan melalui dua tahap, yaitu tinjauan pustaka yang menghasilkan 28 mode kegagalan awal, dilanjutkan dengan wawancara lapangan terstruktur bersama Supervisor Produksi dan Manajer Pabrik yang menambahkan 19 mode kegagalan spesifik perusahaan, sehingga total menjadi 47 mode kegagalan di seluruh delapan stasiun pengolahan. Setiap mode kegagalan dinilai menggunakan parameter Severity, Occurrence, dan Detection pada skala 1 hingga 10, dan Risk Priority Number (RPN) dihitung untuk menentukan prioritas penanganan risiko, menghasilkan total RPN sebesar 8.048. Sebanyak 11 mode kegagalan diklasifikasikan sebagai Critical Risk, 28 sebagai Major Risk, dan 8 sebagai Moderate Risk, tanpa satu pun mode kegagalan yang tergolong Minor Risk. Melalui penerapan prinsip Pareto, 32 mode kegagalan dipilih sebagai risiko prioritas yang secara kumulatif menyumbang sekitar 80% dari total RPN, dan satu mode kegagalan tambahan dengan penilaian Severity 10 turut disertakan terlepas dari urutan Pareto-nya, sehingga total mode kegagalan prioritas menjadi 33. Strategi Risk Avoidance, berupa pengendalian struktural dan rekayasa seperti interlock mekanis dan gerbang verifikasi wajib, direkomendasikan untuk 12 mode kegagalan dengan klasifikasi Critical Risk atau penilaian Severity 9-10, sementara strategi Risk Mitigation, yang menyasar perbaikan Occurrence dan Detection melalui penguatan SOP dan pelatihan, direkomendasikan untuk 21 mode kegagalan berisiko Major dan Moderate. Penelitian ini memberikan PT Musirawas Citraharpindo metodologi manajemen risiko yang terstruktur, terprioritas, dan berbasis bukti untuk mendukung jaminan kualitas CPO, keselamatan kerja, dan kepatuhan berkelanjutan terhadap ISPO di PKS MC 1.
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Indonesia is the world's largest producer of palm oil, and Central Kalimantan is one of the leading production regions, home to PT Musirawas Citraharpindo, which operates Palm Oil Mill (PKS) MC 1 in Seruyan Regency. The company does not yet have a documented and structured risk analysis system across its Fresh Fruit Bunch (FFB) to Crude Palm Oil (CPO) production chain, meaning potential process failures cannot be identified, prioritized, and addressed systematically. To address this problem, this research applies the Failure Mode and Effects Analysis (FMEA) method across the entire FFB-to-CPO production chain at PKS MC 1. Risk identification was carried out in two stages, beginning with a literature review that produced 28 initial failure modes, followed by structured field interviews with the Production Supervisor and Plant Manager that added 19 company-specific failure modes, bringing the total to 47 failure modes across all eight processing stations. Each failure mode was rated using the Severity, Occurrence, and Detection parameters on a scale of 1 to 10, and the Risk Priority Number (RPN) was calculated to determine the priority level of each risk, producing a combined RPN total of 8,048. A total of 11 failure modes were classified as Critical Risk, 28 as Major Risk, and 8 as Moderate Risk, with none falling into the Minor Risk category. By applying the Pareto principle, 32 failure modes were selected as priority risks, together accounting for approximately 80% of the total RPN, and one additional failure mode with a Severity rating of 10 was included regardless of its Pareto ranking, bringing the total to 33 prioritized failure modes. A Risk Avoidance strategy, involving structural and engineering controls such as mechanical interlocks and mandatory verification gates, was recommended for 12 failure modes classified as Critical Risk or rated Severity 9-10, while a Risk Mitigation strategy, targeting improvements in Occurrence and Detection through strengthened SOPs and training, was recommended for 21 failure modes classified as Major or Moderate risk. This research provides PT Musirawas Citraharpindo with a structured, prioritized, and evidence-based risk management methodology to support CPO quality assurance, occupational safety, and continuous ISPO compliance at PKS MC 1.

Item Type:	Thesis (Other)
Uncontrolled Keywords:	Central Kalimantan, CPO, FMEA, Pareto Chart, Palm Oil Processing, Risk Management, Risk Priority Number, TBS-to-CPO
Subjects:	T Technology > T Technology (General) > T174.5 Technology--Risk assessment.
Divisions:	Faculty of Industrial Technology > Industrial Engineering > 26201-(S1) Undergraduate Thesis
Depositing User:	Diga Yadika Putra
Date Deposited:	30 Jul 2026 06:12
Last Modified:	30 Jul 2026 06:12
URI:	http://repository.its.ac.id/id/eprint/139760

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