Optimasi Sistem Sequencer Kompresor Berbasis Programmable Logic Controller Dengan Metode Load Unload Berdasarkan Tekanan Udara

Azimi, Mukhamad Da'ul (2026) Optimasi Sistem Sequencer Kompresor Berbasis Programmable Logic Controller Dengan Metode Load Unload Berdasarkan Tekanan Udara. Project Report. [s.n.]. (Unpublished)

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Abstract

PT Semen Indonesia (Persero) Tbk Pabrik Tuban 1 menggunakan sistem kompresor sequencer untuk mengendalikan operasi kompresor udara secara otomatis. Seiring dengan perkembangan kebutuhan operasional, diperlukan pengembangan sistem berupa penyesuaian perangkat keras (hardware) dan perangkat lunak (software) agar sesuai dengan konfigurasi Pabrik Tuban 1. Kegiatan magang ini bertujuan mengembangkan sistem kompresor sequencer melalui pembuatan panel kontrol, penyesuaian konfigurasi input-output (I/O), mapping sinyal analog, serta penambahan fungsi alarm menggunakan Programmable Logic Controller (PLC) Allen-Bradley dan Human Machine Interface (HMI) PanelView Plus. Pengembangan perangkat lunak dilakukan menggunakan Studio 5000 Logix Designer dan FactoryTalk View Studio, sedangkan pengujian dilakukan melalui functional test tanpa implementasi langsung di lapangan. Hasil pengujian menunjukkan bahwa program PLC dapat berjalan pada kondisi Run Mode, fungsi scaling analog input 4–20 mA mampu menampilkan nilai yang sesuai pada HMI, serta alarm Motor Trip dapat berfungsi sesuai dengan logika yang telah diprogram. Berdasarkan hasil tersebut, sistem kompresor sequencer yang dikembangkan telah memenuhi kebutuhan fungsional dan siap untuk memasuki tahap instalasi serta commissioning di lingkungan operasional Pabrik Tuban 1.
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PT Semen Indonesia (Persero) Tbk Tuban Plant 1 uses a compressor sequencer system to automatically control the operation of air compressors. As operational requirements continue to evolve, the system requires further development through hardware and software modifications to meet the configuration requirements of Tuban Plant 1. This internship project aimed to develop the compressor sequencer system by designing a control panel, modifying the input-output (I/O) configuration, implementing analog signal mapping, and adding an alarm function using an Allen-Bradley Programmable Logic Controller (PLC) and a PanelView Plus Human-Machine Interface (HMI). The software was developed using Studio 5000 Logix Designer and FactoryTalk View Studio, while system verification was carried out through functional testing without field implementation. The test results showed that the PLC program operated successfully in Run Mode, the 4–20 mA analog input scaling function displayed the expected values on the HMI, and the Motor Trip alarm function operated according to the programmed logic. These results indicate that the developed compressor sequencer system meets the required functional specifications and is ready for installation and commissioning at Tuban Plant 1.

Item Type:	Monograph (Project Report)
Uncontrolled Keywords:	Compressor Sequencer, Programmable Logic Controller (PLC), Human–Machine Interface (HMI), Functional Testing, Studio 5000 Logix Designer, Kompresor Sequencer, PLC, HMI, Functional Test, Studio 5000 Logix Designer
Subjects:	T Technology > TJ Mechanical engineering and machinery > TJ213 Automatic control. T Technology > TJ Mechanical engineering and machinery > TJ990 Compressors T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK7878 Electronic instruments
Divisions:	Faculty of Vocational > Instrumentation Engineering
Depositing User:	Mukhamad Da'ul Azimi
Date Deposited:	04 Aug 2026 04:56
Last Modified:	04 Aug 2026 04:56
URI:	http://repository.its.ac.id/id/eprint/142420

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