Rancang Bangun Pedal Drum Direct Drive Menggunakan Teknologi Sand Casting

Ilhami, Muh. Rafly Ariditya (2026) Rancang Bangun Pedal Drum Direct Drive Menggunakan Teknologi Sand Casting. Other thesis, Institut Teknologi Sepuluh Nopember.

Text 2038201037-Undergraduate_Thesis.pdf - Accepted Version Restricted to Repository staff only Download (4MB) | Request a copy

Abstract

Penelitian ini bertujuan untuk merancang dan membangun pedal drum tipe direct drive menggunakan teknologi pengecoran pasir (sand casting) sebagai metode manufaktur utama. Proses perancangan dilakukan dengan mempertimbangkan kekuatan struktur dan kinerja mekanisme pedal. Material Aluminium 6061 digunakan pada beberapa komponen utama karena memiliki sifat ringan, kekuatan mekanik yang baik, serta ketahanan terhadap korosi. Proses sand casting dan milling diterapkan untuk membentuk komponen pedal drum yang kemudian dilanjutkan dengan proses finishing untuk menyesuaikan dimensi yang dibutuhkan. Hasil rancang bangun menunjukkan bahwa pedal drum direct drive yang dihasilkan mampu berfungsi dengan baik secara mekanis dan memiliki respons yang stabil. Hal ini ditunjukkan melalui hasil pengujian yang memperoleh rata-rata intensitas suara sebesar 110,35 dB dengan selisih 0,70 dB dibandingkan dengan pedal drum konvensional. Selain itu, total biaya pembuatan pedal drum direct drive sebesar Rp2.247.855 yang menunjukkan bahwa proses manufaktur menggunakan teknologi sand casting mampu menghasilkan produk dengan biaya yang lebih ekonomis dibandingkan harga pedal drum komersial sejenis. Dengan demikian, teknologi sand casting dapat dijadikan sebagai alternatif metode manufaktur yang efektif dan ekonomis untuk pembuatan pedal drum
========================================================================
This study aims to design and develop a direct-drive drum pedal using sand casting technology as the primary manufacturing method. The design process was carried out by considering the structural strength and mechanical performance of the pedal. Aluminum 6061 was selected for several main components due to its lightweight properties, good mechanical strength, and excellent corrosion resistance. The sand casting and milling processes were employed to manufacture the drum pedal components, followed by finishing operations to achieve the required dimensions. The results demonstrate that the developed direct-drive drum pedal functions properly and provides stable mechanical performance. This is evidenced by the test results, which show an average sound intensity of 110.35 dB with a difference of only 0.70 dB compared to a conventional drum pedal. In addition, the total manufacturing cost of the direct-drive drum pedal was IDR 2.247.855 indicating that the proposed manufacturing process using sand casting can produce a more cost-effective product than comparable commercial drum pedals. Therefore, sand casting technology can be considered an effective and economical alternative manufacturing method for producing direct-drive drum pedals.

Item Type:	Thesis (Other)
Uncontrolled Keywords:	Pedal Drum, Direct drive, Sand Casting Pedal Drum, Direct drive, Sand Casting
Subjects:	T Technology > TS Manufactures > TS176 Manufacturing engineering. Process engineering (Including manufacturing planning, production planning) T Technology > TS Manufactures > TS183 Manufacturing processes. Lean manufacturing. T Technology > TS Manufactures > TS233 Sand casting. Metal castings--Thermal properties.
Divisions:	Faculty of Vocational > Mechanical Industrial Engineering (D4)
Depositing User:	Muh Rafly Ariditya Ilhami
Date Deposited:	04 Aug 2026 06:03
Last Modified:	04 Aug 2026 06:03
URI:	http://repository.its.ac.id/id/eprint/143670

Actions (login required)

View Item