Putra, Monang Aprinda (2026) Analisis Overall Equipment Effectiveness (OEE) Dan Evaluasi Proses Cleaning Menggunakan Metode ERCS (Eliminate, Reduce, Combine, Simplify) Untuk Peningkatan Efektivitas Produksi Di PT Yili Indonesia Dairy. Other thesis, Institut Teknologi Sepuluh Nopember.
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Abstract
Penelitian ini bertujuan untuk menganalisis nilai Overall Equipment Effectiveness (OEE) pada lini produksi es krim PT Yili Indonesia Dairy serta menyusun usulan perbaikan proses cleaning menggunakan metode Eliminate, Reduce, Combine, Simplify (ERCS). Fokus penelitian diarahkan pada pengurangan durasi cleaning untuk meningkatkan nilai Availability dan efektivitas penggunaan mesin. Penelitian dilakukan melalui observasi terhadap delapan cycle produksi dengan mengumpulkan data loading time, breakdown, durasi cleaning, output produksi, dan kualitas produk. Nilai OEE dihitung berdasarkan komponen Availability, Performance, dan Quality, sedangkan aktivitas cleaning dianalisis menggunakan pendekatan Value Added Activity (VA), Necessary Non-Value Added Activity (NNVA), dan Non-Value Added Activity (NVA) sebagai dasar penyusunan usulan perbaikan menggunakan metode ERCS. Hasil penelitian menunjukkan nilai rata-rata Availability, Performance, dan Quality masing-masing sebesar 84,18%, 97,60%, dan 99,24%, sehingga diperoleh nilai rata-rata OEE sebesar 81,54%, yang masih berada di bawah standar world class OEE sebesar 85%. Hasil yang didapatkan, durasi cleaning menurun dari 4,78 jam menjadi 3,75 jam, sehingga nilai Availability dan OEE diproyeksikan meningkat menjadi 86,76% dan 84,05%. Hasil penelitian menunjukkan bahwa metode ERCS berpotensi meningkatkan efisiensi proses cleaning dan efektivitas penggunaan mesin.
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This study aims to analyze the Overall Equipment Effectiveness (OEE) of the ice cream production line at PT Yili Indonesia Dairy and to develop improvement proposals for the cleaning process using the Eliminate, Reduce, Combine, Simplify (ERCS) method. The study focuses on reducing cleaning time to improve Availability and equipment effectiveness. The research was conducted through direct observation of eight production cycles by collecting data on loading time, breakdown time, cleaning duration, production output, and product quality. The OEE value was calculated based on the Availability, Performance, and Quality components, while cleaning activities were analyzed using the Value-Added Activity (VA), Necessary Non-Value-Added Activity (NNVA), and Non-Value-Added Activity (NVA) approaches as the basis for developing improvement proposals using the ERCS method.The results showed that the average Availability, Performance, and Quality values were 84.18%, 97.60%, and 99.24%, respectively, resulting in an average OEE value of 81.54%, which is below the world-class OEE benchmark of 85%. Based on the proposed improvements, the cleaning duration was reduced from 4.78 hours to 3.75 hours, resulting in projected increases in Availability and OEE to 86.76% and 84.05%, respectively. These findings indicate that the ERCS method has the potential to improve cleaning process efficiency and equipment effectiveness.
| Item Type: | Thesis (Other) |
|---|---|
| Uncontrolled Keywords: | Overall Equipment Effectiveness, ERCS, Cleaning Process |
| Subjects: | H Social Sciences > HD Industries. Land use. Labor > HD56.25 Industrial efficiency--Measurement. Industrial productivity--Measurement. |
| Divisions: | Interdisciplinary School of Management and Technology (SIMT) > 23902-Engineer Professional Program |
| Depositing User: | Monang Aprinda Putra |
| Date Deposited: | 12 Aug 2026 01:07 |
| Last Modified: | 12 Aug 2026 01:07 |
| URI: | http://repository.its.ac.id/id/eprint/144323 |
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