Riyadi, Muhammad (2016) Kajian Efisiensi Proses Produksi Kapal Baru dengan Menggunakan Metode Manufacturing Cycle Effectiveness (MCE) (Studi Kasus PT.PAL INDONESIA). Masters thesis, Institut Teknologi Sepuluh Nopember.
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Abstract
Pengaruh globalisasi menuntut Industri Galangan Kapal untuk
melaksanakan peningkatan efektivitas dan efisiensi dalam proses produksi,
sehingga mampu bersaing dari segi quality, cost dan on time delivery. Dalam
proses produksi, dikenal dengan adanya istilah Manufacturing Cycle Effectiveness
(MCE), yaitu seberapa efisien suatu aktifitas mengkonsumsi sumber daya dalam
menghasilkan keluaran. Manufacturing Cycle Effectiveness (MCE) merupakan
ukuran yang menunjukkan persentase value added activities yang terdapat dalam
suatu aktivitas yang digunakan oleh perusahaan untuk menghasilkan value bagi
customer. Pemakaian MCE digunakan sebagai gambaran penurunan Cycle Time
dan Man our.
Penelitian ini bertujuan untuk mengidentifikasi dan menganalisis Non value
added activities dan value added activities, pada proses produksi konstruksi
lambung kapal di PT. PAL Indonesia. Indikator Non Value added Activities
diketahui dari perhitungan man hours, analisis permasalahan dilakukan dengan
penggabungan 7 waste dengan 7 management tools yang disebut value stream
analysis Tool (Valsat).
Hasil penelitian menunjukkan perhitungan MCE DKN PT.PAL Indonesia
saat ini adalah sebesar 85 persen. Pada proses perbaikan dengan pendekan konsep
JIT, kemampuan dan efektivitas perusahaan dapat ditingkatkan dengan perbaikan
aktivitas untuk mencapai MCE yang optimal sebesar 90 persen. Dari hasil
penelitian ditarik kesimpulan bahwa MCE dapat diterapkan sebagai alat ukur dan
dilaksanakan pada perusahaan galangan kapal dalam pengendalian awal terhadap
aktivitas yang bukan penambah nilai. PT. PAL Indonesia sebagai galangan terbesar
di Indonesia harus melakukan improvement serta develop time base strategy yang
mengupayakan reducing cycle time production untuk mendapatkan MCE yang
optimal.
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In the globalization era demanded that shipyard industry is able to increase
in effectiveness and efficiency in the production process, it can compete in terms
of quality, cost and on-time delivery. In the production process, known by the term
Manufacturing Cycle Effectiveness (MCE), how efficiently an activity consumes
resources to produce outputs. Manufacturing Cycle Effectiveness (MCE) is a
measure that indicates the percentage of value added activities contained in an
activity that is used by companies to generate value for customers. The use of
MCE as a representation of a decrease in Cycle Time and Man Our.
The purpose of this research is to identify and analyze non-value added
activities and value added activities, in the production process of the hull
construction in PT. PAL Indonesia. Non Value-added activities as indicator from
the calculation of man hours, conducting problem analysis by combining 7 waste ,
with 7 management tools that called Value Stream Analysis Tool (VALSAT).
Research conclusion that current MCE DKN PT.PAL Indonesia is 85
percent. In improvement process with concept of JIT, ability and effectiveness can
be improved by improvement activities to achieve optimal MCE is 90 percent. The
results of study conclude that MCE can be applied as a measuring tool and
implemented in the company's shipyard in early control non-value-added activities.
PT. PAL Indonesia as the largest shipyard in Indonesia must be undertake
improvement and develop time base strategy that seeks reducing production cycle
time to obtain optimal MCE
| Item Type: | Thesis (Masters) |
|---|---|
| Additional Information: | RTPe 387.5 Riy k |
| Uncontrolled Keywords: | MCE, VALSAT, VSM, NVAA, JIT, Hull Construction DKN PT.PAL |
| Subjects: | V Naval Science > VM Naval architecture. Shipbuilding. Marine engineering > VM293 Shipping--Indonesia--Safety measures |
| Divisions: | Faculty of Marine Technology (MARTECH) > Naval Architecture and Shipbuilding Engineering > 36201-(S1) Undergraduate Thesis |
| Depositing User: | Mr. Tondo Indra Nyata |
| Date Deposited: | 23 Aug 2017 02:32 |
| Last Modified: | 27 Dec 2018 06:50 |
| URI: | http://repository.its.ac.id/id/eprint/48727 |
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