Reduksi Waste Pada Proses Produksi Pasta Gigi Dengan Pendekatan Lean Manufacturing Di PT. Unilever Indonesia

Firmansyah, Bagus (2015) Reduksi Waste Pada Proses Produksi Pasta Gigi Dengan Pendekatan Lean Manufacturing Di PT. Unilever Indonesia. Undergraduate thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

PT. Unilever Indonesia merupakan salah satu perusahaan global yang bergerak pada sektor industri Fast Moving Consumer Goods (FMCG) di Indonesia. PT. Unilever Indonesia pada pabrik Personal Care memproduksi bermacam-macam varian pasta gigi, mouth wash, dan deodorant. Pihak perusahaan ingin mengetahui apakah proses produksi produk pasta gigi telah berjalan dengan efisien atau masih terdapat pemborosan yang dapat direduksi. Untuk dapat mengidentifikasi dan mereduksi pemborosan yang terjadi sepanjang proses produksi pasta gigi digunakan pendekatan Lean Manufacturing dan penggambaran alur proses produksi menggunakan Value Stream Mapping, agar dapat diketahui elemen-elemen yang berkaitan dengan proses digunakan SIPOC. Identifikasi waste dilakukan pada area Raw Material Store, Dispensing, dan Mixing menggunakan tipe 9 Waste EDOWNTIME. Berdasarkan hasil identifikasi waste yang terjadi, lalu dilakukan analisis dengan pareto chart, didapatkan tiga jenis waste kritis yang terjadi yaitu waste inventory, defect, dan not utilize employee knowledge, skill, and abilities. Akar permasalahan dari masing-masing waste kritis dianalisa menggunakan metode Root Cause Analysis (RCA). Selanjutnya dilakukan perhitungan Risk Priority Number terhadap masingmasing penyebab terjadinya waste menggunakan Failure Mode and Effect Analysis (FMEA) sebagai bobot resiko akar permasalahan. Lalu pada setiap akar penyebab permasalahan dibuat usulan alternatif solusinya. Alternatif solusi yang dibuat kemudian saling dikombinasikan untuk mencari alternatif solusi terbaik digunakan dengan metode Value Management. Dimana besar value dihitung berdasarkan pada cost dan nilai performansi dari setiap kombinasi alternatif solusi. Didapatkan solusi perbaikan terbaik yakni pengadaan alat ikat kantong wadah plastik dan penggantian alat timbangan. ========== PT. Unilever Indonesia is a global company that engaged in the industrial sector of Fast Moving Consumer Goods (FMCG) in Indonesia. On Personal Care Factory of PT Unilever Indonesia produce various variants of toothpaste, mouth wash, and deodorant. The company wanted to know whether the production process toothpaste products have been run efficiently or there are wastes that can be reduced. To identify and reduce waste that occurs throughout the toothpaste production process using Lean Manufacturing concepts. Whereas depictions of the production process use Value Stream Mapping. SIPOC used to identify elements relating to the production process. Identification of waste carried out in the area Raw Material Store, Dispensing, and Mixing using nine types of waste EDOWNTIME. Based on the results of the identification of waste that occurs, then performed the analysis with pareto charts, obtained three types of critical waste that occur are waste inventory, defect, and not utilize employee knowledge, skill, and abilities. The root cause of each critical waste is analyzed using the Root Cause Analysis (RCA). Furthermore, the calculation of Risk Priority Number to each of the causes of waste using Failure Mode and Effect Analysis (FMEA) as the weight of the root causes. Then in each root causes of the problems created alternative solution proposed. Alternative solutions were made then combined with each other to seek alternative solutions to best use the method of Value Management. Where great value is calculated based on cost and performance value of any combination of alternative solutions. Obtained the best solution that procurement plastic pouch fastening tool and replacement of the scales tool.

Item Type: Thesis (Undergraduate)
Additional Information: RSI 658.5 Fir r 3100015063499
Uncontrolled Keywords: EDOWNTIME, Failure Mode and Effect Analysis (FMEA), Lean Manufacturing, Pareto chart, Root Cause Analysis (RCA), SIPOC, Value Management, Value Stream Mapping.
Subjects: T Technology > TS Manufactures > TS155 Production control. Production planning. Production management
Divisions: Faculty of Industrial Technology > Industrial Engineering > 26201-(S1) Undergraduate Thesis
Depositing User: - Davi Wah
Date Deposited: 12 Dec 2019 04:57
Last Modified: 12 Dec 2019 04:57
URI: http://repository.its.ac.id/id/eprint/72331

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