Firmansyah, Farich (2015) Perancangan Lean Production System Dengan Pendekatan Cost Integrated Value Stream Mapping Pada Divisi Kapal Niaga Studi Kasus PT PAL Indonesia. Masters thesis, Institut Teknologi Sepuluh Nopember.
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Abstract
Kesuksesan industri galangan kapal terutama untuk lini bisnis pembangunan
kapal baru, sangat bergantung dengan faktor daya saing industri tersebut terhadap
kompetitor. Salah satu cara untuk meningkatkan daya saing perusahaan adalah
dengan menciptakan sebuah proses bisnis yang efektif dan efisien untuk memenuhi
target biaya dan waktu delivery. Pertumbuhan galangan kapal di Indonesia yang
mencapai 15% hingga tahun 2013 menunjukkan betapa pentingya sektor maritim
bagi Indonesia agar dapat bersaing dengan galangan kapal asing. Penelitian ini
bertujuan untuk merancang tools yang sederhana untuk membantu manajemen
operasional dan pelaksana teknis dalam memahami aliran produksi pembangunan
pembangunan lambung kapal saat ini serta memberikan dasar dengan analisa proses
melalui VSM untuk mengembangkan aliran produksi dan mendesain aliran
produksi yang lebih baik di masa depan dengan menghilangkan pemborosan, dan
melakukan integrasi dengan pembiayaan menggunakan pendekatan activity based
costing untuk mendapatkan analisa biaya produksi secara menyeluruh didasarkan
pada aktivitas produksi.
Dari rancangan current state value stream mapping diperoleh hasil
identifikasi waste yang terjadi di lantai produksi berupa inventory dan motion. Hasil
dari penelitian berupa proposed cost integrated value stream mapping dengan
future state maps menunjukkan bahwa rancangan ini mampu mengurangi waktu
proses produksi hingga mencapai 8,8% dari kondisi current, yang diperoleh dengan
menghilangkan waste atau pemborosan sebesar 29,2% non value added time yang
ada di dalam proses current state map. Dari analisa biaya juga di dapatkan bahwa
terjadi pengurangan biaya produksi per unit sebesar 21,5% setelah melakukan
implementasi future state map, dimana biaya pengurangan tersebut berasal dari
besar beban biaya inventory.
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The success of the shipbuilding industry, especially for new ship construction
business line, highly dependent on the factor of competitiveness of the industry
against competitors. One way to improve the competitiveness of the company is to
create a business process that is effective and efficient to meet cost targets and
delivery time. Growth shipyard in Indonesia, which reached 15% by the year 2013
shows how the importance of the maritime sector for Indonesia to compete with
foreign shipyards. This research aims to design simple tools to assist operational
management and technical implementation in understanding the flow of production
of hull construction and provide the basis by analyzing processes through VSM to
develop the production flow and to design better production flow in the future by
eliminating waste, and perform integration by financing activity based costing
approach to gain a thorough analysis of production costs based on production
activity.
From the design current state value stream mapping obtained the
identification of waste that occurs on the production floor in the form of inventory
and motion. Results of the research is a proposed integrated cost value stream
mapping with the future state maps shows that this design can reduce the production
process time up to 8.8 % of current condition, which is obtained by eliminating
waste by 29.2 % non-value added time that is in the process of current state map.
Of the cost analysis also get that there is a reduction in production cost per unit by
21.5 % after the implementation of the future state map, which is derived from the
cost reduction of the burden of the cost of inventory.
| Item Type: | Thesis (Masters) |
|---|---|
| Additional Information: | RTMT 658.155 2 Fir p |
| Uncontrolled Keywords: | waste, activity based costing, value stream mapping, konstruksi lambung kapal, non-value added |
| Subjects: | H Social Sciences > HD Industries. Land use. Labor > HD38.5 Business logistics--Cost effectiveness. Supply chain management. ERP |
| Divisions: | 61101-Magister Management Technology |
| Depositing User: | Yeni Anita Gonti |
| Date Deposited: | 20 Feb 2020 04:15 |
| Last Modified: | 20 Feb 2020 04:15 |
| URI: | http://repository.its.ac.id/id/eprint/75074 |
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