Rizaldi, Faizal (2016) Perancangan Sistem Hidrolik Punch Stroke Pada Mesin Press Untuk Pembuatan Cup Selongsong Peluru Kaliber 20 Mm. Undergraduate thesis, Institut Teknologi Sepuluh Nopember Surabaya.
Preview |
Text
2109100049-Undergraduate_Thesis.pdf - Published Version Download (1MB) | Preview |
Abstract
Dalam pembuatan selongsong peluru, dilakukan proses
sheet metal forming berupa deep drawing dan ironing.
Sejak tahun 2015 di Jurusan teknik Mesin ITS dirancang
sebuah mesin press dengan sistem hidrolik. Hingga saat ini
struktur mesin press sudah selesai dibuat, demikian pula
dengan komponen utama proses deep drawing seperti
punch, die, blank holder, meja sudah selesai dibuat. Namun
demikian sistem hidrolik punch stroke nya belum dirancang,
untuk itu pada tugas akhir ini dirancang sebuah sistem
hidrolik yang dapat mengatur gerakan punch tersebut.
Langkah-langkah penelitian yang dilakukan meliputi
menentukan komponen-komponen pada punch mesin press,
kemudian dilanjutkan dengan perancangan sirkuit punch
pada proses deep drawing. Langkah selanjutnya adalah
perancangan sistem hidrolik untuk menggerakkan punch,
setelah itu dilakukan simulasi dengan menggunakan
software FLUIDSIM.
Dalam perancangan sistem hidrolik punch pada proses
deep drawing untuk pembuatan cup selongsong peluru
kaliber 20 mm, posisi punch terletak di atas benda kerja.
Punch berbentuk silinder dengan diameter piston 125 mm.
Pembimbing
Pada bagian atas frame mesin press terdapat lubang untuk
punch (Ø 50 mm). Pressure relief valve di setting sebesar
150 bar, opening level pada flow control valve di setting
sebesar 40 %, dan silinder turun dengan kecepatan 0,03
m/s.
Hasil dari penelitian ini adalah semakin besar
tekanan maka semakin besar pula daya pompa yang
dibutuhkan. Pada perhitungan didapatkan gaya sebesar
146,6 kN, kapasitas aliran sebesar
⁄ , dan
kecepatan gerak piston hidrolik sebesar 0,3 m/s. Kebutuhan
daya motor listrik yaitu sebesar 6,5 Hp atau dibulatkan
menjadi 7 Hp untuk keamanan
=============================================================================================
In the manufacture of bullet casings, sheet metal
forming process is carried out in the form of deep drawing
and iroing. Since 2015 at the Department of ITS
Engineering Techniques designed a press machine with a
hydraulic system. Until now, the structure of the press
machine has been created, as well as the main component
deep drawing processes such as punch, die, blank holder,
the table has been created. However, the hydraulic system
has not been designed punch his stroke, for it was in this
final project designed a hydraulic system which can
regulate the movement of the punch. Research steps
undertaken include determining the component of the punch
press machine, followed by designing circuits punch in the
deep drawing process.The next step is the design of the
hydraulic system to move the punch, after it carried out a
simulation using the software FLUIDSIM.
In the design of the hydraulic system on the punch
deep drawing process for the manufacture of cup 20 mm
caliber bullet casings, punch position is located above the
workpiece, punch-shaped piston cylinder with a diameter of
125 mm. At the top of the frame press machine to punch a
hole (Ø 50 mm). Pressure relief valve in the setting of 150
bar, the opening level on the flow control valve in the setting
of 40 %, and the cylinder down with a speed of 0,03 m/s.
The result of this study are greater the pressure of
the greater the pump power needed. In the calculation, a
force of 146,6 kN, flow capacity
⁄ , and
velocity of the hydraulic piston of 0,3 m/s. Electric motor
power requirements at 6,5 HP or rounded to 7 HP to
security
| Item Type: | Thesis (Undergraduate) |
|---|---|
| Additional Information: | RSM 621.209 2 Riz p-1 |
| Uncontrolled Keywords: | Deep drawing, punch stroke, sistem hidrolik, mesin press, selongsong peluru. |
| Subjects: | T Technology > TC Hydraulic engineering. Ocean engineering |
| Divisions: | Faculty of Industrial Technology > Mechanical Engineering > 21201-(S1) Undergraduate Thesis |
| Depositing User: | EKO BUDI RAHARJO |
| Date Deposited: | 03 Jul 2020 04:15 |
| Last Modified: | 03 Jul 2020 04:15 |
| URI: | http://repository.its.ac.id/id/eprint/76295 |
Actions (login required)
 |
View Item |