Production Machine Failure Mode Analysis in Mayora Chocolate Division using FMEA Method

Harianto, Ronald (2020) Production Machine Failure Mode Analysis in Mayora Chocolate Division using FMEA Method. Other thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

PT Mayora Indah tbk is a company that engaged in Fast Moving Consumer Goods (FMCG) field and one of its products is Choki-choki. The choki-choki packing line has several problems that cost the company for several years. This is caused by the lack of maintenance and management in the packaging line.
This research will develop the failure mode identification through expert’s judgement and then the failure mode will be evaluated by using FMEA Method. The FMEA method used to identify the potential failure modes, ranked each failure modes and maps it to categorize each risk. After that the mitigation strategy will be formulated for each risk at Mayora Chocolate Division.
The result is there are 27 identified failure modes in packaging lines of Choki-Choki. These 27 failure modes later categorized into 14 high risk (metal inside the product cannot be detected, codification not according to standards, scale cant detect product that weight over or below the limit, plastic doesn’t shrink, seal not sticking, carton being cut off, cutting result not according to the standard, product misplaced, detected metal is not match with the real amount, misprint product code, plastic wrap shrivel up, cello shrivel up, scale number can’t be stabilized and plastic got stuck), 5 medium risk (packaging torn or scratched, cannot set the pressure on filter regulator, product snagged, sensor cannot detect the product and cello deviate or tilted) and 8 low risk (Change occurred in the printed cello pattern, air leak from the filter regulator, registered mark can’t be read, lack of wind pressure, plastic cut leftover moves to the wrong place, product not lifted, filter regulator cannot be dried and wind blower not working).

Item Type: Thesis (Other)
Subjects: H Social Sciences > HD Industries. Land use. Labor > HD61 Risk Management
T Technology > T Technology (General) > T174.5 Technology--Risk assessment.
Divisions: Faculty of Industrial Technology > Industrial Engineering > 26201-(S1) Undergraduate Thesis
Depositing User: Ronald Harianto
Date Deposited: 18 Sep 2020 02:01
Last Modified: 18 Dec 2023 03:25
URI: http://repository.its.ac.id/id/eprint/80475

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