Maulina, Nadya Rifdah (2021) Peningkatan Kinerja Proses Produksi Sandal Hotel di IKM Permata dengan Pendekatan Lean Manufacturing. Undergraduate thesis, Institut Teknologi Sepuluh Nopember.
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Abstract
Sektor industri di Indonesia terus berkembang, hal ini ditandai dengan pesatnya perkembangan industri dasar, seperti Industri Kecil dan Menengah (IKM). Berdasarkan Data Kementrian Perindustrian Republik Indonesia (2019), kontribusi Produk Domestik Bruto oleh IKM masih kalah dengan usaha besar, padahal kontribusi penyerapan tenaga kerjanya sudah lebih tinggi terhadap keseluruhan sektor industri, terutama untuk IKM di wilayah pulau Jawa. Untuk itu, IKM di Indonesia harus melakukan perbaikan berkelanjutan terhadap kinerjanya. Salah satu IKM di Pulau Jawa ialah IKM Permata yang memproduksi sandal hotel jahit. Dalam menjalankan proses bisnisnya, IKM Permata mengalami beberapa permasalahan, seperti waiting, defect, dan excess motion. Permasalahan tersebut merupakan pemborosan atau waste yang dapat menurunkan kinerja IKM. Penelitian ini bertujuan untuk meningkatkan kinerja dengan menghilangkan waste menggunakan pendekatan lean manufacturing dengan tools value stream mapping (VSM), root cause analysis (RCA) dengan 5Why’s untuk mengetahui akar penyebab waste, 5S sebagai rekomendasi perbaikan, dan scoreboard untuk melihat peningkatan kinerja. Key performance indicator (KPI) lean dibuat berdasarkan aspek dari overall equipment effectiveness (OEE), yaitu availability, performance, dan quality. Berdasarkan KPI lean kondisi existing dan estimasi KPI lean dengan rekomendasi perbaikan, availaibility meningkat sebesar 2,37%, performance meningkat sebesar 0,11%, dan quality meningkat sebesar 1,90%.
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The industrial sector in Indonesia is developing continuosly, this is indicated by the rapid development of basic industries, such as Small Scale Industry (SSI). Based on data from the Ministry of Industry of the Republic of Indonesia (2019), the contribution of Gross Domestic Product by SSI is still inferior than large businesses, even though the contribution of labor absorption has been higher for the entire industrial sector, especially for SSI in Java Island. So, SSI in Indonesia should do continuous improvements for its performance. One of the SSI in Java Island is Permata SSI which produces sewed hotel slippers. In carrying out its business processes, Permata SSI has several problems, such as waiting and defects. These problems are waste that can reduce the performance of SSI. This research aims to improve performance by eliminating waste using a lean manufacturing approach with value stream mapping (VSM) tools, root cause analysis (RCA) with 5Why's to find out the root causes of waste, 5S as recommendations for improvement, and scoreboard to see performance improvements. Lean's key performance indicators (KPIs) are based on aspects of overall equipment effectiveness (OEE), namely availability, performance, and quality. Based on the existing lean KPIs and lean KPI estimates with recommendations for improvement, availability increased by 2.37%, performance increased by 0.11%, and quality increased by 1.90%.
| Item Type: | Thesis (Undergraduate) |
|---|---|
| Uncontrolled Keywords: | IKM, Evaluasi Kinerja, Waste, Lean Manufacturing, Key Performance Indicator, dan Overall Equipment Effectiveness. ========================================== SSI, Performance Evaluation, Waste, Lean Manufacturing, Key Performance Indicator, and Overall Equipment Effectiveness. |
| Subjects: | H Social Sciences > HD Industries. Land use. Labor > HD56.25 Industrial efficiency--Measurement. Industrial productivity--Measurement. T Technology > TD Environmental technology. Sanitary engineering > TD899 Waste control in special industries, plants, processes, etc |
| Divisions: | Faculty of Industrial Technology and Systems Engineering (INDSYS) > Industrial Engineering > 26201-(S1) Undergraduate Thesis |
| Depositing User: | Nadya Rifdah Maulina |
| Date Deposited: | 29 Jul 2021 06:50 |
| Last Modified: | 29 Jul 2021 06:50 |
| URI: | http://repository.its.ac.id/id/eprint/84570 |
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