Kajian Risiko Kegagalan Pada Proses Produksi Di Agroindustri Kelapa Terpadu (Studi Kasus Pada PT. Pacific Eastern Coconut Utama Di Pangandaran)

Apriliansyah, Hendy (2021) Kajian Risiko Kegagalan Pada Proses Produksi Di Agroindustri Kelapa Terpadu (Studi Kasus Pada PT. Pacific Eastern Coconut Utama Di Pangandaran). Masters thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

Kajian risiko kegagalan pada proses produksi di agroindustri kelapa ini dilaksanakan dengan melakukan pengamatan proses produksi di PT. Pacific Eastern Coconut Utama (PT. PECU) Di Pangandaran. Proses produksi agroindustri kelapa parut kering tersebut, secara umum meliputi proses pencungkilan kelapa, pengupasan kulit kelapa, pencucian kelapa, penggilingan kelapa, pengeringan kelapa parut dan pengemasan. Bahan baku berupa kelapa segar dewasa dan untuk bahan penolong berupa: Sodium Metabisulfit, Lygomme ABA 66, Klorida (garam dapur). Selain bahan baku dan penolong, untuk proses produksi diperlukan energi dan air.
Penelitian ini bertujuan untuk melakukan identifikasi risiko kegagalan pada kinerja proses produksi pabrik agroindustri kelapa di Pangandaran. Risiko kegagalan tersebut dimaksudkan untuk mengurangi atau meminimalkan kegagalan proses produksi dari hasil proses yang dilaksanakan dan mencari penyebab terjadinya kegagalan dalam pelaksanaan proses produksi serta mencari upaya penanganannya. Oleh karena itu tujuan dari penelitian ini dengan memanfaatkan metode Faluire Mode Effect Analysis (FMEA) menjadi salah satu metode yang diperlukan dalam membantu memberikan penyelesaian melalui identifikasi risiko kegagalan dengan perangkingan pada nilai Risk Probability Number (RPN)nya pada perusahaan agroindustri kelapa terpadu ini. Selain itu PT. Pacific Eastern Coconut Utama (PT. PECU) belum pernah melakukan pengecekan terhadap risiko kegagalan terhadap kinerja proses produksinya, sehingga FMEA ini menjadi sangat diperlukan untuk dilakukan. Lingkup penelitian meliputi: proses produksi, pengamatan lapangan, dan evaluasi. Akan tetapi dalam penelitian dilakukan baru difokuskan pada proses produksi, yang meliputi identifikasi bahan yang digunakan dan proses serta hasil proses produksi, dan kinerja masing-masing unit serta kinerja sumber daya manusianya.
Berdasarkan pengolahan dengan metode FMEA dapat mengidentifikasi moda kegagalan yang terjadi pada proses pembuatan kelapa parut kering (desiccated coconut). Moda kegagalan potensial pada proses pembuatan kelapa parut kering (desiccated coconut) pada PT. Pacific Eastern Coconut Utama (PT. PECU) terdiri dari 15 jenis kegagalan.
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Study and opportunities for applying clean production in this coconut agroindustry carried out by observing the production process at PT. Pacific Eastern Coconut Utama (PECU) in Pangandaran. The coconut agro-industrial production process generally includes the process of gouging the coconut, peeling coconut skin, washing coconut, grinding coconut, squeezing the results of the mill, and heating coconut milk. The raw material is in the form of mature fresh coconut and for supporting materials in the form of: Sodium Metabisulfite, Lygomme ABA 66, Chloride (table salt). Apart from raw and auxiliary materials, energy and water are required for the production process.
This study aims to identify the risk of failure in the production process performance of the coconut agro-industry factory in Pangandaran. The risk of failure is intended to reduce or minimize the failure of the production process from the results of the process being carried out and to find the causes of failure in the implementation of the production process and to seek handling efforts. Therefore, the purpose of this research is to use the Faluire Mode Effect Analysis (FMEA) method to be one of the methods needed to help provide solutions through the identification of the risk of failure by ranking the Risk Probability Number (RPN) value in this integrated coconut agro-industry company. Besides that, PT. Pacific Eastern Coconut Utama (PT. PECU) has never checked the risk of failure on the performance of its production process so that FMEA is very necessary to do. The research scope includes: production process, field observation, and evaluation. However, in the research carried out only focused on the production process which includes the identification of the materials used and the processes and results of the production process, and the performance of each unit and the performance of its human resources.
Based on processing with the FMEA method, it can identify the mode of failure that occurs in the process of making dry grated coconut (desiccated coconut). The potential failure mode in the process of making desiccated coconut consists on PT. Pacific Eastern Coconut Utama of 15 types of failure.

Item Type: Thesis (Masters)
Uncontrolled Keywords: Agroindustri Kelapa, FMEA, RPN, PT. Pacific Eastern Coconut Utama (PECU), Pangandaran. Keywords: Coconut Agroindustry, FMEA, RPN, PT. Pacific Eastern Coconut Utama (PECU), Pangandaran.
Subjects: H Social Sciences > HD Industries. Land use. Labor > HD61 Risk Management
T Technology > TD Environmental technology. Sanitary engineering > TD899 Waste control in special industries, plants, processes, etc
Divisions: Faculty of Civil, Planning, and Geo Engineering (CIVPLAN) > Environmental Engineering > 25101-(S2) Master Thesis
Depositing User: Hendy Apriliansyah
Date Deposited: 12 Mar 2021 02:29
Last Modified: 12 Mar 2021 02:29
URI: http://repository.its.ac.id/id/eprint/84139

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