Implementasi Sistem Kontrol Level Air Boiler Berbasis PLC Dengan Monitoring Web Di CV. Wana Indo Raya

Suryandriyo, Rizkiananda (2021) Implementasi Sistem Kontrol Level Air Boiler Berbasis PLC Dengan Monitoring Web Di CV. Wana Indo Raya. Undergraduate thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

CV WANA INDO RAYA merupakan pabrik yang bergerak dalam bidang kayu sengon yang terletak di kota Lumajang, Jawa Timur. Olahan kayu sengon akan dijadikan produk Bare Core (Lumber Core), BlockBoard, dan PlyWood (Falcata albizzia albasia sengon Indonesia). Boiler pada pabrik ini menggunakan steam boiler yang bertujuan untuk memanaskan atau menjaga suhu pada ruang chamber (ruangan yang berisi kayu sengon. Untuk meningkatkan produktifitas dan efisien dalam bekerja, Pabrik CV WANA INDO RAYA menambahkan PLC yang bertujuan untuk memonitoring dan kontrol sistem level air boiler dengan memasangkan sensor tingkat liquid pada pipa kaca (level gauge) yang merupakan indicator level air yang ada di dalam boiler dan juga monitoring level air boiler menggunakan website yang sebelumnya hanya dilakukan secara manual. Untuk Komunikasi dari PLC menuju website dilakukan secara realtime menggunakan real-time database yang kemudian disimpan di database MySQL. Berdasarkan uji coba pada plant, dapat diketahui bahwa boiler melakukan pengisian selama 10 – 15 menit dan waktu yang diperlukan pompa untuk mengisi air dari kondisi ALARM menuju kondisi HIGH membutuhkan waktu 3 menit.Pengiriman data dari realtime database firebase menuju web membutuhkan waktu 1100 ms dan waktu pengecekan koneksi dari mikrokontroller ke internet dalam interval 5000 ms. Delay transmisi data plant dengan server internet memiliki nilai rata-rata sebesar 56,208 ms, berdasarkan pada standar ITU-T.G 114 maka performa transmisi data termasuk dalam kategori sangat bagus untuk nilai delay komunikasi antara plant dan server internet kurang dari 150 ms. ====================================================================================================== CV WANA INDO RAYA is a factory engaged in sengon wood, located in the city of Lumajang, East Java. Processed sengon wood will be made into Bare Core (Lumber Core), BlockBoard, and PlyWood (Falcata albizzia albasia sengon Indonesia) products. The boiler in this factory uses a steam boiler which aims to heat or maintain the temperature in the chamber (a room containing sengon wood. To increase productivity and work efficiency, CV WANA INDO RAYA Factory added a PLC which aimsto monitor and control the boiler water level system with Installing the liquid level sensor on the glass pipe (level gauge) which is an indicator of the water level in the boiler and also monitoring the boiler water level using a website that was previously only done manually. For communication from PLC to the website is done in real time using a real-time database which is then stored in the MySQL database. Based on tests on the plant, it can be seen that the boiler is filling for 10 - 15 minutes and the time it takes for the pump to fill water from ALARM to HIGH conditions takes 3 minutes. Sending data from the firebase realtime database to web takes 1100ms and time to check the connection from the microcontroller to the internet in 5000 ms intervals. The data transmission delay between the plant and the internet server has an average value of 56.208 ms, based on the ITU-T.G 114 standard, the data transmission performance is in the very good category for the communication delay value between the plant and the internet server is less than 150 ms.

Item Type: Thesis (Undergraduate)
Uncontrolled Keywords: PLC, web, boiler, monitoring
Subjects: T Technology > TJ Mechanical engineering and machinery > TJ223.P76 Programmable controllers
T Technology > TJ Mechanical engineering and machinery > TJ263.5 Boilers (general)
Divisions: Faculty of Industrial Technology and Systems Engineering (INDSYS) > Physics Engineering > 30201-(S1) Undergraduate Thesis
Depositing User: - Davi Wah
Date Deposited: 13 Jan 2022 07:24
Last Modified: 13 Jan 2022 07:24
URI: https://repository.its.ac.id/id/eprint/84300

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