Faraz, Muhammad Faishal (2024) Analisis Total Productive Maintenance Menggunakan Metode Overall Equipment Effectiveness (OEE) dan Failure Mode and Effect Analysis (FMEA) pada Electric Submersible Pump di PT. Saka Indonesia Pangkah Limited. Other thesis, Sepuluh Nopember Institute of Technology.
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Abstract
PT. Saka Indonesia Pangkah Limited yang merupakan perusahaan minyak dan gas bumi yang dimiliki Pemerintah Indonesia yang bergerak pada bidang penyediaan minyak dan gas bumi. Dalam melakukan pengangkatan minyak dan gas dari dalam bumi dibutuhkan electric submersible pump sebagai alat pengangkatan minyak buatan. Perlu dilakukan analisis Total Productive Maintenance untuk mengetahui nilai efektivitas electric submersible pump dengan mencari nilai Overall Equipment Effectiveness (OEE) dan melakukan analisis risiko dengan tujuan mencegah enam faktor kerugian pada six big losses. Hasil analisis OEE berdasarkan data operasi dan perawatan electric submersible pump dalam kurun waktu 1 Januari 2020 hingga 31 Desember 2020 menujukkan nilai 83.10%. Nilai tersebut tidak memenuhi standar nilai OEE World Class dengan nilai antara 95% hingga 100%. Hasil analisis six big losses menunjukkan reduce speed losses merupakan faktor kerugian dengan waktu kerugian sebesar 1727 jam. Hasil analisis risiko dengan metode Failure Mode and Effect Analysis (FMEA) menunjukkan nilai RPN 180 dengan mode kegagalan Pluged/Chocked (PLU) yang disebabkan oleh penumpukan partikel asing pada pompa.
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PT. Saka Indonesia Pangkah Limited which is an oil and gas company owned by the Government of Indonesia which is engaged in the supply of oil and gas. In lifting oil and gas from the earth, an electric submersible pump is needed as an artificial oil lifting tool. It is necessary to analyze Total Productive Maintenance to determine the effectiveness of the electric submersible pump by looking for the Overall Equipment Effectiveness (OEE) value and conducting a risk analysis with the aim of preventing six loss factors in the six big losses. The results of the OEE analysis based on the operation and maintenance data of the electric submersible pump in the period January 1, 2020 to December 31, 2020 showed a value of 83.10%. This value does not meet the World Class OEE value standard with a value between 95% and 100%. The results of the six big losses analysis show that reduced speed losses are a loss factor with a loss time of 1727 hours. The results of risk analysis using the Failure Mode and Effect Analysis method show an RPN value of 180 with the Pluged/Chocked (PLU) failure mode caused by the accumulation of foreign particles in the pump.
| Item Type: | Thesis (Other) |
|---|---|
| Uncontrolled Keywords: | Total Productive Maintenance, Overall Equipment Effectiveness, Failure Mode and Effect Analysis, Electric Submersible Pump |
| Subjects: | Q Science > QA Mathematics > QA276 Mathematical statistics. Time-series analysis. Failure time data analysis. Survival analysis (Biometry) |
| Divisions: | Faculty of Industrial Technology and Systems Engineering (INDSYS) > Physics Engineering > 30201-(S1) Undergraduate Thesis |
| Depositing User: | Muhammad Faishal Faraz |
| Date Deposited: | 09 Feb 2024 00:22 |
| Last Modified: | 09 Feb 2024 00:22 |
| URI: | http://repository.its.ac.id/id/eprint/106458 |
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