Perancangan Sistem Pneumatik Murni dan Vacuum Suction Cup Pada Mesin Automatic Feeding Packaging

Meliniar, Novian (2024) Perancangan Sistem Pneumatik Murni dan Vacuum Suction Cup Pada Mesin Automatic Feeding Packaging. Other thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

Pada industri makanan dan minuman tidak akan terlepas dari penggunaan sistem pneumatik dalam melakukan proses produksi. Mesin pengepakan otomatis atau automatic feeding packaging machine merupakan alat yang digunakan untuk memindahkan kemasan dari pack magazine dipindahkan menuju feeding place dan conveyor. Terdapat 12 silinder dan 8 suction cup secara keseluruhan dengan 4 line pengemasan. Dalam proses nya setiap silinder memiliki masing-masing peran yaitu silinder barrier (A) yaitu sebagai pembatas pemberhentian packaging, kemudian terdapat silinder material handling (B) yang dilengkapi dengan vacuum suction cup (C), yang terakhir terdapat silinder push packaging (D. Pada perancangan kali ini terdapat penambahan silinder (M) untuk merepresentasikan penggantian motor sebagai perubah arah pengambilan dari horizontal ke arah pemindahan vertikal. Pada perancangan yang akan dibuat dilakaukan perancangan sistem pneumatik hanya pada 1 line karena proses dan cara kerja yang sama. Perancangan sirkuit dilakukan dengan menggunakan metode cascade dimana sirkuit pneumatik akan berjalan sesuai dengan urutan daripembagian grup. Dari perancangan tersebut didapatkan perencanaan sirkuit pneumatik murni yang dapat digunakan yaitu dengan pembagian 9 grup metode Cascade. Dalam perancangan pada 1 line dengan 3 silinder dan 2 suction cup. Sistem pneumatik mendapatkan hasil perhitungan konsumsi udara sebsesar 0,1712 m^3/min dengan tekanan operasi 6 bar. Total pressure drop yang terjadi pada sistem pneumatik pada perancangan didapat sebesar 0,030 bar dari kesulurahan instalasi pipa. Untuk memenuhi tekanan tersebut direncanakan menggunakan air receiver tank dengan tekanan minimal 10 bar menggunakan air receiver tank sebesar 0,3 m^3 untuk kondisi unloading. Untuk kondisi loading air receiver tank dengan kondisi air receiver tank diisi tetapi air receiver tank juga mensupply udara membutuhkan volume air receiver tnak sebesar 3 m^3. Pemilihan air receiver tank berdasarkan tabel rekomendasi ASME. Untuk suplai udara dengan kapasitas kompresor 0,1712 m^3/min dan dengan didapatkan daya penggerak kompresor sebesar 6,88 kW sehingga pemilihan mesin kompresor didapatkan pada daya 11 kW atau 10 HP. Untuk pemilihan kompresor menggunakan tipe oil free karena digunakan untuk industri makanan dan minuman.
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systems in the production process. Automatic feeding packaging machine is a tool used to move packaging from pack magazine to feeding place and conveyor. There are 12 cylinders and 8 suction cups in total with 4 packaging lines. In the process, each cylinder has its own role, namely the barrier cylinder (A), which is a barrier to the packaging stop, then there is a material handling cylinder (B) which is equipped with a vacuum suction cup (C), the last is a push packaging cylinder (D). In this design, there is an additional cylinder (M) to represent the replacement of the motor as a change in the direction of taking from horizontal to vertical transfer. In the design that will be made, the design of the pneumatic system is carried out only on 1 line because of the same process and way of working. The circuit design is done using the cascade method where the pneumatic circuit will run according to the order of the group division. From the design, it is obtained that pure pneumatic circuit planning can be used, namely with the division of 9 groups of the Cascade method. In the design on 1 line with 3 cylinders and 2 suction cups. The pneumatic system gets the results of the calculation of air consumption of 0.1712 m3/min with an operating pressure of 6 bar. The total pressure drop that occurs in the pneumatic system in the design is obtained at 0.030 bar from the entire pipe installation. To meet this pressure, it is planned to use an air receiver tank with a minimum pressure of 10 bar using an air receiver tank of 0.3 m3 for unloading conditions. For the loading condition of the air receiver tank with the condition that the air receiver tank is filled but the air receiver tank also supplies air requires a volume of 3 m3. The selection of air receiver tank is based on ASME recommendation table. For air supply with a compressor capacity of 0.1712 m3/min and with a compressor drive power of 6.88 kW so that the compressor engine selection is obtained at 11 kW or 10 HP. For compressor selection using oil free type because it is used for the food and beverage industry.

Item Type:	Thesis (Other)
Uncontrolled Keywords:	industri, packaging, pneumatik, suction cup, cascade, industry, packaging, pneumatic, industri, suction cup,cascade.
Subjects:	T Technology > TJ Mechanical engineering and machinery > TJ219 Pneumatic control systems T Technology > TJ Mechanical engineering and machinery > TJ950 Pneumatic machinery
Divisions:	Faculty of Vocational > Mechanical Industrial Engineering (D4)
Depositing User:	Novian Meliniar
Date Deposited:	06 Aug 2024 04:27
Last Modified:	25 Sep 2024 02:21
URI:	http://repository.its.ac.id/id/eprint/112558

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