Perancangan Sistem Kontrol 3d Print Metal WAAM (Wire Arc Additive Manufacturing)

Fauzi, Rizal Dzikri Fauzi (2025) Perancangan Sistem Kontrol 3d Print Metal WAAM (Wire Arc Additive Manufacturing). Other thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

Penelitian ini menyajikan desain sistem kontrol untuk printer 3D print yang menggunakan teknologi Wire Arc Additive Manufacturing (WAAM), secara khusus berfokus pada integrasinya dengan sistem mikrokontroler(CNC BreakOut Board). WAAM adalah proses pencetakan 3D print logam dengan menggunakan metode Direct Energy Deposition (DED), Sistem kontrol yang diusulkan menggunakan arsitektur sumber terbuka untuk meningkatkan fleksibilitas dan penyesuaian, yang memungkinkan integrasi berbagai sensor dan komponen lainnya. Mikrokontroler CNC Breakout Board bertindak sebagai unit pusat, menerjemahkan kode G menjadi perintah yang dapat ditindaklanjuti untuk menggerakan meja kerja, sehingga memfasilitasi penyesuaian waktu nyata berdasarkan umpan balik sensor. Pada hasil daripada tugas akhir ini adalah kesesuaian rangkaian dengan setting mesin yang sesuai secara actual diapatkan data travel speed di sumbu axis X 45.7 mm/s dengan jarak tempuh 870 mm, sumbu axis Y 46.8 mm/s dengan jarak tempuh 650 mm, dan travel speed di sumbu axis Z 25.7 mm/s dengan jarak tempuh 720 mm. Serta pada pengujian kedataran mesin pada sumbu axis X 0.03 mm, axis Y 0.21 mm, axis Z 0.02 dan dinyatakan aman dikarenakan masih batas aman dari standar ISO mesin CNC.
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This research presents the design of a control system for 3D printers using Wire Arc Additive Manufacturing (WAAM) technology, specifically focusing on its integration with a microcontroller system (CNC BreakOut Board). WAAM is a process of 3D printing metal prints using the Direct Energy Deposition (DED) method, The proposed control system uses an open-source architecture to increase flexibility and customisation, allowing the integration of various sensors and other components. The CNC Breakout Board microcontroller acts as the central unit, translating G-codes into actionable commands to drive the worktable, thus facilitating real-time adjustments based on sensor feedback. The result of this final project is the suitability of the circuit with the machine settings that correspond to the actual data obtained, the speed of motion in the X axis is 45.7 mm/s with a distance of 870 mm, the Y axis is 46.8 mm/s with a distance of 650 mm, and the speed of motion in the Z axis is 25.7 mm/s with a distance of 720 mm. As well as testing the flatness of the machine on X axis 0.03 mm, Y axis 0.21 mm, Z axis 0.02 and declared safe because is still the safe limit of the ISO standard CNC machine.

Item Type:	Thesis (Other)
Uncontrolled Keywords:	CNC Breakout Board, 3D Print, DED, WAAM, Motor Stepper, System Control
Subjects:	T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK1007 Electric power systems control T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK2681.O85 Electric motors, Brushless. T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK3070 Automatic control T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK4055 Electric motor T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK4660 Welding; Electric welding. T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK7895.G36 Field programmable gate arrays--Design and construction.
Divisions:	Faculty of Vocational > Mechanical Industrial Engineering (D4)
Depositing User:	Rizal Dzikri Fauzi
Date Deposited:	28 Jul 2025 09:24
Last Modified:	28 Jul 2025 09:24
URI:	http://repository.its.ac.id/id/eprint/121846

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