Pengembangan Sistem Kontrol Condenser Pada Simulator Heat Exchanger Tipe Shell Tube

Saputra, Yendi (2026) Pengembangan Sistem Kontrol Condenser Pada Simulator Heat Exchanger Tipe Shell Tube. Other thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

Perpindahan panas merupakan fenomena penting dalam berbagai aplikasi industri, khususnya pada heat exchanger tipe shell and tube yang banyak digunakan di sektor energi, kimia, dan manufaktur. Namun, keterbatasan media praktikum yang representatif di lingkungan pendidikan menyebabkan mahasiswa cenderung hanya memahami konsep secara teoritis tanpa pengalaman praktik yang memadai. Penelitian ini bertujuan untuk merancang dan membangun sistem kontrol condenser yang terintegrasi dengan simulator heat exchanger tipe shell and tube sebagai media pembelajaran yang interaktif dan aplikatif. Sistem dirancang menggunakan kontrol temperatur berbasis PID (Proportional, Integral, Derivative) untuk menghasilkan pengendalian yang stabil, responsif, dan akurat, sekaligus memberikan sarana bagi mahasiswa untuk memahami proses tuning parameter kontrol secara langsung. Keterbaruan penelitian ini terletak pada penambahan simulator condenser yang terintegrasi secara langsung dengan sistem heat exchanger guna mengoptimalkan penurunan temperatur fluida keluaran. Integrasi ini memungkinkan proses pendinginan berlangsung lebih efektif sehingga kinerja perpindahan panas sistem meningkat. Hasil pengujian menunjukkan bahwa simulator condenser mampu menurunkan temperatur air dari 27°C menjadi 10°C dalam waktu 45 menit, yang membuktikan efektivitas desain dan sistem kontrol yang diterapkan. Hasil tersebut menunjukkan bahwa sistem yang dikembangkan bekerja secara efektif dan mampu meningkatkan performa proses pendinginan. Dengan desain yang kompak dan aplikatif, alat ini diharapkan dapat mendukung peningkatan pemahaman dalam bidang rekayasa termal dan sistem pengendalian proses sesuai dengan kebutuhan industri modern.
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Heat transfer is a fundamental phenomenon in various industrial applications, particularly in shell-and-tube heat exchangers widely used in the energy, chemical, and manufacturing sectors. However, the limited availability of representative practical learning media in educational environments often leads students to understand the concepts only theoretically without sufficient hands-on experience. This research aims to design and develop a condenser control system integrated with a shell-and-tube heat exchanger simulator as an interactive and applicative learning medium. The system is designed using PID (Proportional, Integral, Derivative) temperature control to achieve stable, responsive, and accurate regulation while enabling students to directly understand the process of tuning control parameters. The novelty of this research lies in the addition of a condenser simulator directly integrated with the heat exchanger system to optimize the reduction of outlet fluid temperature. This integration enhances the cooling process and improves the overall heat transfer performance of the system. Experimental results show that the condenser simulator successfully reduces the water temperature from 27°C to 10°C within 45 minutes, demonstrating the effectiveness of the proposed design and control system. These findings confirm that the developed system operates effectively and significantly improves cooling performance. With its compact and practical design, the simulator is expected to support a deeper understanding of thermal engineering principles and process control systems in alignment with the requirements of modern industry.

Item Type:	Thesis (Other)
Uncontrolled Keywords:	Perpindahan Panas, Sistem Kontrol Temperature, Kontrol PID, Sistem Kontrol Condenser Heat Transfer, Temperature Control System, Control PID, Condenser Control
Subjects:	T Technology > T Technology (General) T Technology > T Technology (General) > T57.62 Simulation T Technology > T Technology (General) > T59.7 Human-machine systems. T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK1322.6 Electric power-plants T Technology > TK Electrical engineering. Electronics Nuclear engineering > TK7878 Electronic instruments
Divisions:	Faculty of Vocational > Instrumentation Engineering
Depositing User:	Yendi Saputra
Date Deposited:	10 Jun 2026 01:27
Last Modified:	10 Jun 2026 01:27
URI:	http://repository.its.ac.id/id/eprint/133472

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