Putra, Muhammad Elfyan Andika (2017) Implementasi Metode Lean Six Sigma untuk Mereduksi Waste pada Produk Filma 2L di PT Sinar Mas Agro Resources and Technology. Undergraduate thesis, Institut Teknologi Sepuluh Nopember.
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Abstract
Indonesia merupakan negara terbesar produsen kelapa sawit di dunia. Perkembangan kelapa sawit di Indonesia memiliki peranan sendiri dalam meningkatkan kesejahteraan dalam kehidupan bangsa. Namun disayangkan bahwa pada beberapa tahun terakhir kelompok hasil industri pengolahan kelapa/kelapa sawit mengalami penurunan nilai ekpor dengan trend yang cenderung menurun. Hal tersebut diindikasikan akibat turunnya produksi kelapa sawit Indonesia. Hal ini tentu perlu diberi perhatian. PT Sinar Mas Agro Resources and Technology merupakan perusahaan pengolahan kelapa/kelapa sawit terbesar di Indonesia. Salah satu produk yang diunggulkan oleh PT SMART adalah minyak goreng Filma. Filma memiliki kualitas tertinggi dibandingkan dengan produk hasil PT SMART lainnya. Pada Filma dalam kemasan kantong atau pouch sering ditemukan produk reject karena kebocoran. PT SMART akan mengalami kerugian yang besar bila terus menghasilkan produk Filma dalam kemasan kantong (pouch) khususnya ukuran 2 liter yang mana merupakan ukuran terbesar pada jenis kemasan kontong atau pouch Filma. Pada proses produksi yang terjadi di filling Plant sering sekali ditemukan produk yang tidak sesuai atau non conformities dengan standar mutu yang ditetapkan oleh perusahaan. Berdasarkan indikasi unlean pada proses produksi filling plant, terjadi permasalahan berupa waste. Metode lean six sigma merupakan metode yang dapat menjadi solusi atau jawaban dalam mengurangi waste dan peningkatan performansi yang terjadi pada PT SMART. Tujuan penelitian ini adalah untuk mengidentifikasi waste yang terjadi, mengidentifikasi akar penyebab waste menggunakan root cause analysis, dan memberikan usulan perbaikan menggunakan failure mode and effect analysis untuk meminimalisir terjadinya waste dengan mempertimbangkan nilai RPN. Setelah dilakukan penelitian, diketahui waste yang terjadi adalah transportation sebesar 3%, Motion sebesar 20%, Waiting sebesar 67%, dan Defects sebesar 10%. Didapatkan usulan perbaikan untuk meminimalisir terjadinya waste yaitu pengadaan alat pengatur suhu, menambah pekerja untuk melakukan pengawasan, pengadaan konveyor, spesialisasi mesin dan menambah pekerja maintenance.
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Indonesia is the world's largest palm oil producer. The development of oil palm in Indonesia has its own role in improving prosperity in the life of the nation. It is unfortunate that in recent years the coconut / palm oil processing industry group experienced a decline in export value with a trend that tended to decline. This is indicated by the decline of Indonesian palm oil production. It certainly needs to be given attention. PT Sinar Mas Agro Resources and Technology is the largest palm oil / palm processing company in Indonesia. One of the products favored by PT SMART is Filma cooking oil. Filma is of the highest quality compared to other SMART products. In Filma in pouch or pouch packs are often found reject products due to leakage. PT SMART will suffer huge losses if it continues to produce Filma products in packs of sizes (pouch), especially the size of 2 liters which is the largest size on the type of packaging or pouch Filma. In the production process occurring in the filling Plant is often found that the product is not appropriate or non conformities with quality standards set by the company. Based on unlean indication of filling plant production process, there is a problem of waste. Lean six sigma method is a method that can be a solution or answer in reducing waste and performance improvements that occur in PT SMART. The purpose of this research is to identify the waste that occurs, to identify the root cause of waste using root cause analysis, and to propose improvement using failure mode and effect analysis to minimize the waste by considering the RPN value. After the research, it is known that the waste that occurs is transportation by 3%, Motion by 20%, Waiting by 67%, and Defects by 10%. Proposed improvement to minimize the occurrence of waste is the procurement of temperature control equipment, adding workers to conduct surveillance, procurement of conveyors, specializing machinery and add maintenance workers.
| Item Type: | Thesis (Undergraduate) |
|---|---|
| Uncontrolled Keywords: | Failure Mode And Effects Analysis, Lean Six Sigma, Root Cause Analysis, Waste |
| Subjects: | T Technology > TS Manufactures > TS156 Quality Control. QFD. Taguchi methods (Quality control) |
| Divisions: | Faculty of Industrial Technology > Industrial Engineering > 26201-(S1) Undergraduate Thesis |
| Depositing User: | Putra Muhammad Elfyan Andika |
| Date Deposited: | 26 Sep 2017 02:24 |
| Last Modified: | 06 Mar 2019 03:37 |
| URI: | http://repository.its.ac.id/id/eprint/44223 |
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