Rancang Bangun Mesin Pemotong Styrofoam 3 Axis Menggunakan Hot Cutting Pen Dengan Kontrol PID

Wijaya, Putut Dwi (2017) Rancang Bangun Mesin Pemotong Styrofoam 3 Axis Menggunakan Hot Cutting Pen Dengan Kontrol PID. Undergraduate thesis, Institut Teknologi Sepuluh Nopember.

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Abstract

Perkembangan industri kreatif styrofoam semakin pesat. Pemotongan styrofoam secara manual sangat sulit dan tidak bisa konsisten. Dibutuhkan mesin pemotong styrofoam yang bisa memotong secara otomatis. Oleh karena itu, pada tugas akhir ini penulis membuat mesin pemotong styrofoam 3 axis menggunakan hot cutting pen yang dapat memotong dari starting point manapun sesuai dengan kehendak operator, sehingga bisa memotong lebih efektif. Pada aktuator terdapat sistem kontrol suhu dengan metode PID agar selama proses pemotongan suhu tetap stabil sehingga hasil potongan rapi dan konsisten. Untuk mengontrol keseluruhan kerja mesin, digunakan mikrokontroler arduino. Pemotongan dilakukan dengan mengirimkan file g-code kepada mikrokontroler melalui software Universal G-code Sender, kemudian mikrokontroler mengirimkan sinyal untuk menggerakkan driver motor dan driver motor menggerakkan motor stepper sehingga dihasilkan gerakan aktuator sesuai dengan gambar pada file g-code. Setelah dilakukan pengujian, didapatkan hasil bahwa kontrol suhu hot cutting pen menggunakan PID masih menghasilkan lebar osilasi sebesar 11º Celcius. Pada pemotongan styrofoam 1 cm diperlukan suhu 290º Celcius dan feed rate 300 mm/min, styrofoam 1,5 cm diperlukan suhu 300º Celcius dan feed rate 300 mm/min, styrofoam 2 cm diperlukan suhu 310º Celcius dan feed rate 300 mm/min, styrofoam 3 cm diperlukan suhu 330º Celcius dan feed rate 300 mm/min. Diharapkan mesin ini bisa menyokong industri kreatif styrofoam di Indonesia.
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The development of creative industry styrofoam increase rapidly. Styrofoam cutting manually is very difficult and can not be consistent. It takes a styrofoam
cutting machine that can cut automatically. Therefore,
in this final project the author makes cutt
ing machine styrofoam 3 axis
using
hot cutting pen
that can cut from any starting point according to
the will of operator, so that
we can cut more effective. T
here is a
temp
erature control system with PID
method
in actuator to stabilize
the temperature during the process of cutting
so that the cut is neat and consistent.
Arduino microcontroller used to control the whole machine work. Cutting
prosses starting
by sending
g
-
code
file to microcontroller
through
Universal G
-
code Sender
software, then microcon
troller sends
signal to drive motor driver and motor driver to drive stepper motion so
as to produce actuator movement according to picture in
g
-
code
file.
After the test, it was found that hot temperature control of the pen using
PID still yields an oscil
lation width of 11
º
Celcius. 1 cm cutting
styrofoam
required 290
º
Celsius temperature and
feed rate
300 mm/min,
Styrofoam
1.5 cm required 300
º
Celsius temperature and
feed rate
300
mm/min, 2 cm
Styrofoam
required 310
º
Celsius temperature and
feed
rate
300
mm/min,
Styrofoam
3 Cm required temperature 330
º
Celcius and feed rate 300 mm/min. It is expected that this machine can support the creative styrofoam industry in Indonesia.

Item Type: Thesis (Undergraduate)
Additional Information: RSE 621.815 Wij r
Uncontrolled Keywords: hot cutting pen, kontrol PID, styrofoam
Subjects: T Technology > T Technology (General) > T201 Patents. Trademarks
T Technology > TJ Mechanical engineering and machinery > TJ230 Machine design
T Technology > TX Home economics
Divisions: Faculty of Industrial Technology > Electrical Engineering > 20201-(S1) Undergraduate Thesis
Depositing User: Putut Dwi Wijaya
Date Deposited: 08 Dec 2017 07:32
Last Modified: 06 Mar 2019 03:13
URI: http://repository.its.ac.id/id/eprint/47291

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