Zahra, Ainun Kunti (2019) Analisis Teknis dan Ekonomis Penerapan Pipe Piece Family Manufacturing (PPFM) Pada Instalasi Sistem Perpipaan Kapal Tanker 17.500 DWT. Other thesis, Institut Teknologi Sepuluh Nopember.
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Abstract
Galangan di Indonesia sejauh ini masih menghadapi permasalahan yang sama yaitu keterlambatan pembangunan sesuai dengan kontrak yang telah disepakati. Salah satu faktor yang menyebabkan hal itu terjadi yaitu pergantian mitra kerja yang kerap dilakukan. Salah satu sistem yang memiliki beban kerja cukup besar yaitu sistem pipa. Metode eksisting yang saat ini diterapkan yaitu berdasarkan setiap sistem pipa yang ada. Metode pembangunan eksisting tidak memberikan pengaruh yang signifikan terhadap waktu penyelesaian pekerjaan dan tidak mempercepat proses produksi. Oleh karena itu, dilakukan penelitian yang bertujuan untuk menganalisis secara teknis dan ekonomis penerapan metode Pipe Piece Family Manufacturing (PPFM) pada instalasi sistem perpipaan kapal tanker. Metode tersebut dilakukan dengan mengelompokkan pipa yang memiliki atribut desain dan manufaktur yang cukup mirip. Sistem perpipaan yang menjadi objek penelitian diantaranya cargo oil piping system, fresh water piping system, dan machinery cooling piping system. Teknis pengerjaan sistem perpipaan tersebut dikelompokkan berdasarkan klasifikasi pipa sesuai metode PPFM diantaranya PPFM No. 01 (Straight, ND ≤ 50 mm), PPFM No. 04 (Straight, ND ≥ 200 mm), PPFM No. 07 (Straight, ND ≥ 250 mm), PPFM No. 51 (Assembled, ND ≤ 50 mm), PPFM No. 54 (Assembled, ND ≥ 200 mm), PPFM No. 57 (Assembled, ND ≥ 250 mm), dan PPFM No. 95 (Unit Assembled). Tahap pembangunan (level manufacturing) dalam metode PPFM terdiri dari tujuh tingkat pengerjaan yaitu material receiving, pipe fabrication, pipe piece assembly, pipe piece joining, testing & coating, dan palletizing. Waktu pembanguan yang dibutuhkan dalam penerapan metode tersebut yaitu 32 hari kerja, berkurang hingga 20% apabila dibandingkan dengan kondisi eksisting. Biaya pekerja yang dibutuhkan dapat berkurang hingga 1.917% apabila dibandingkan dengan kondisi eksisting. Biaya investasi dalam penerapan metode PPFM sebesar Rp 111,330,000 (Seratus Sebelas Juta Tiga Ratus Tiga Puluh Ribu Rupiah).
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Nowadays, shipyards in Indonesia still face the same problem called project delay in accordance with the agreed contract. Various factors cause the problem, one of them is the change of work partners that are often done. One system that has a considerable workload is the piping system. The existing method applied is based on the existing piping system. It gives neither a significant effect on the time of work completion nor acceleration of the production process. Therefore this research is conducted which aims to analyze the application of the Pipe Piece Family Manufacturing (PPFM) method both technically and economically to the installation of Tanker piping systems. The method is done by grouping pipes that have similar design and manufacturing attributes. The piping systems that become the object of this research include the cargo oil piping system, the fresh water piping system, and the machinery cooling piping system. The technical workmanship of the piping system is grouped based on pipe classification according to the PPFM method including PPFM No. 01 (Straight, ND ≤ 50 mm), PPFM No. 04 (Straight, ND ≥ 200 mm), PPFM No. 07 (Straight, ND ≥ 250 mm), PPFM No. 51 (Assembled, ND ≤ 50 mm), PPFM No. 54 (Assembled, ND ≥ 200 mm), PPFM No. 57 (Assembled, ND ≥ 250 mm), dan PPFM No. 95 (Unit Assembled). The manufacturing level in the PPFM method consists of seven levels of work. Those are material receiving, pipe fabrication, pipe piece assembly, pipe piece joining, testing & coating, and palletizing. Work completion time needed in the implementation of the system is 32 work days, reduced by 20%, compared to existing condition. The labor costs needed can be reduced by 1.917%, compared to existing condition. Investment costs in PPFM method implementation is Rp 111,330,000 (One Hundred Eleven Million Three Hundred Thirty Thousand Rupiahs).
| Item Type: | Thesis (Other) |
|---|---|
| Uncontrolled Keywords: | Pipe Piece Family manufacturing (PPFM), Kapal Tanker, Sistem Perpipaan |
| Subjects: | T Technology > T Technology (General) > T56.8 Project Management T Technology > TS Manufactures > TS176 Manufacturing engineering. Process engineering (Including manufacturing planning, production planning) V Naval Science > VM Naval architecture. Shipbuilding. Marine engineering > VM298.5 Shipbuilding industri. Shipyards |
| Divisions: | Faculty of Marine Technology (MARTECH) > Naval Architecture and Shipbuilding Engineering > 36201-(S1) Undergraduate Thesis |
| Depositing User: | AINUN KUNTI ZAHRA |
| Date Deposited: | 29 Jul 2024 04:04 |
| Last Modified: | 29 Jul 2024 04:04 |
| URI: | http://repository.its.ac.id/id/eprint/67370 |
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